Table 1
above reports, BMNPs combining Ni and noble metal, which
may inherit the advantages of both metals while upgrading the
catalytic performance, were expected to be promising catalysts in
the HDO reactions. Herein, a series of BMNPs based on Ni and
noble metals were prepared and tested for the HDO of DBF, and
MgO was chosen as the catalyst support for the BMNPs to make
the catalyst heterogeneous and recyclable. Pleasantly,
Pt1Ni4/MgO shows good activity and the yield of desired product
BCH which was up to 95% at 240 °C in 3 h. Alloying of those
two metals inherits both great hydrogenation performance from
Pt sites and good activity to C-O bonds cleavage from Ni sites. In
addition, scale-up experiment proved that the catalyst has
prospect for industrial application, and no significant loss in
catalytic performance was observed when Pt1Ni4/MgO was
recycled six times.
As a representative example, the HDO of DBF was carried out
to evaluate the performance of the catalysts. Decalin was chosen
to be the solvent in the reactions considering it has an inert
chemical structure, a high boiling point and a low vapor pressure
which limit the total pressure of reactor in safe range after
heating. The products were identified by GC-MS analysis, and
there were seven main products detected in this work. As shown
in Scheme 1, compounds 1-3 retained the O-containing ring, and
these products were generated from the hydrogenation of DBF
without any catalytic cleavage of the C-O bond. Hydrogenolysis
of the C-O bond occurred and give the compounds 4-5, which
kept one of the C-O bonds in molecule. Compounds 6-7 were
observed from the HDO reaction, and BCH 7 was the target
product in our study.
HDO of DBF over different catalysts.a
Sel%
1-3
83
77
7
Entry Catalyst
Conb %
4+5
5
12
20
9
3
10
8
4
5
3
15
10
4
6
12
4
32
4
1
4
4
3
11
34
22
4
7
< 1
7
1
Pd/MgO
Pt/MgO
Ni/MgO
Pd1Ni4/MgO
Pt1Ni4/MgO
78
84
23
90
100
2
3c
4
41
67
95
21
86
91
83
53
55
69
93
20
1
5
6d
7
Pt/MgO + Ni/MgO 86
65
2
2
1
10
8
Pt1Ni1/MgO
Pt1Ni2/MgO
Pt1Ni6/MgO
Pt1Ni4/SiO2
Pt1Ni4/AC
92
98
96
60
47
51
98
8
9
10
11
12
13f
Pt1Ni4/Al2O3
Pt1Ni4/MgO
17
1
2
a Reaction conditions: 1 mmol DBF, 15 mg catalyst (0.3 mol% Pd or
Pt), 3 mL decalin, 1.2 MPa H2, 240 °C, 3 h.
b Conversion of DBF.
c 15 mg Ni/MgO (1.2 mol% Ni).
d 15 mg Pt/MgO and 15 mg Ni/MgO.
f 5 g DBF, 450 mg Pt1Ni4/MgO, 80 mL decalin.
Physical mixtures of Pt/MgO and Ni/MgO do not lead to an
apparent promotion in catalytic selectivity (Table1, entry 6),
demonstrating that it is the cooperativity inside Pt1Ni4 BMNPs,
not the simple mixture of Pt and Ni, accounts for the elevation of
the catalytic performance. Compositions of the BMNPs were
reported to be vital for the catalytic efficiency of bimetallic
catalysts, and catalysts with different Ni/Pt molar ratios were
prepared and tested in the reaction (Table 1, entries 7-9). Keeping
the Pt loading in the reaction constant (0.3 mol% Pt), catalysts
with higher Ni contents show better selectivity to BCH. However,
when the Ni/Pt molar ratio was higher than 4, selectivity to 6
increased, and a Ni/Pt ratio of 4 could be emerged as the
optimized ratio. Next, Pt1Ni4 BMNPs were immobilized on
different supports including SiO2, activated carbon (AC) and
Al2O3, and the obtained catalysts were applied in the reaction
(Table 1, entries 10-12). Lower conversions were afforded by
these reference catalysts, and the superior activity of Pt1Ni4/MgO
could be owing to the better dispersity of MgO in decalin. Scale-
up experiment was also performed (Table 1, entry 13),
Pt1Ni4/MgO showed good performance with 5 g of DBF loaded,
which signified the promising application of the catalyst in
industry.
Scheme 1 Main products in the HDO reaction of DBF.
At the initial stage, monometallic nanoparticles (NPs) were
supported on MgO and tested in the HDO of DBF. Monometallic
noble metal catalysts showed good activity in conversion of DBF
(Table 1, entries 1 and 2), which could be attributed to their
excellent hydrogen activity, however the main products in these
reactions were hydrogenation products (compounds 1-3), almost
no target product BCH was detected in the solution catalyzed by
Pd/MgO, and only 7% selectivity to BCH was achieved by
Pt/MgO. The Ni monometallic catalyst afforded higher
selectivity towards deoxidation products 6 and 7 (Table 1, entry
3), although the reaction had a low conversion of 23%. Since no
ideal result achieved by monometallic catalysts, bimetallic
catalysts alloying Ni and noble metals were prepared and used in
the HDO reaction. As expected, noteworthy enhancement in
catalytic performance was observed when the bimetallic catalysts
were employed (Table 1, entries 4 and 5), both conversion and
selectivity increased significantly. Between these two,
Pt1Ni4/MgO showed a better performance, which could convert
DBF completely and the selectivity towards BCH was up to 95%.
Effects of reaction temperature and initial H2 pressure were
investigated and the results are presented in Fig. 1. Variations in
reaction temperature had
a significant influence on the
conversion and selectivity for the HDO of DBF (Fig. 1a and
Table S1 in Supporting information). With the reaction
temperature increased, both the conversion of DBF and
selectivity to BCH enhanced. When the temperature went up to
240 °C, all DBF was converted and the selectivity to BCH
reached 95 %, and no improvement in the reaction selectivity was
observed with further increasement in temperature. Initial H2
pressure had a lower effect on the selectivity to BCH, the raising
pressure increase the conversion of DBF and afforded 100%
conversion under 1.2 MPa (Fig. 1b).
With the optimized reaction conditions established, a model
reaction was conducted and tracked by GC and GC-MS to gain
preliminary insights into the reaction pathway. As displayed in
Fig. 2, the yields of hydrogenation products 2 and 3 increased at
first and then decreased with the increase in the reaction time.
Subsequently, yield of 5 increased and peaked while yield of 7