ISSN 0965ꢀ5441, Petroleum Chemistry, 2010, Vol. 50, No. 6, pp. 442–449. © Pleiades Publishing, Ltd., 2010.
Original Russian Text © A.L. Lapidus, O.L. Eliseev, T.N. Bondarenko, N.H. Chau, 2010, published in Neftekhimiya, 2010, Vol. 50, No. 6, pp. 452–458.
Manufacture of C13 Higher Fatty Acids from their Esters
by Carbonylation of Dodeceneꢀ1 in Ionic Liquid Medium
A. L. Lapidusa, O. L. Eliseeva, T. N. Bondarenkoa, and N. H. Chaub
a Zelinskii Institute of Organic Chemistry, Russian Academy of Sciences, Moscow, Russia
b Gubkin State University of Oil and Gas, Moscow, Russia
eꢀmail: oleg@server.ioc.ac.ru
Received April 20, 2010
Abstract—The effect of catalyst nature, temperature, acidity, promoters, and feedstock composition on
dodeceneꢀ1 carbonylation in the presence of Pd compounds in an ionic liquid medium yielding higher fatty
acid and their esters was studied. Palladium salts without phosphine ligands show high activity in tetrabutyꢀ
lammonium bromide. In systems of this kind, the catalyst is suspended in the reaction mass in the form of Pd
particles with a size of 4–10 nm. It was shown that the catalytic system can be repeatedly used without loss of
activity. It is acceptable to use synthesis gas instead of bare carbon monoxide with the selectivity for trideꢀ
canoic acid increasing.
DOI: 10.1134/S096554411006006X
Higher fatty acids (HFAs) are valuable products of
organic synthesis that find application in production
of plasticizers, flotation agents, emulsifiers, synthetic
detergents, consistent greases, paintwork materials,
and corrosion inhibitors [1, 2]. They are conventionꢀ
ally produced in industry by saponification of fats and
oxidation of higher paraffins with air on Mn catalysts.
The drawbacks of this method are a low yield of the
desired fraction; low selectivity; low product purity
owing to the impurities of dicarboxylic acids, ketoacꢀ
ids, and hydroxyacids; and a large volume of wastewaꢀ
ter [2, 3]. Recent years have seen a growth of interest
in the production of HFAs by homogeneous metal
complex catalysis processes, such as the preparation of
aldehydes from olefins followed by oxidation into
HFAs [4, 5] and the Reppe carbonylation of olefins
[6, 7]. Both methods ensure 100% utilization of
atoms, which is one of the key principles of “green
chemistry” [8]. The advantage of the former method is
that the technology of oxosynthesis is well developed
and a high selectivity for linear acids is attained. Howꢀ
ever, an additional stage of oxidation of aldehydes into
acids is required. In contrast, Reppe carbonylation is a
singleꢀstage method that allows obtaining esters and
anhydrides as well.
Recently, we have proposed a new approach to catꢀ
alytic synthesis of acids that consists in twoꢀphase carꢀ
bonylation of olefins and aldehydes by Pd complexes
using melts of organic salts (ionic liquids (ILs)) as the
polar phase [9–11]. In particular, we used a few examꢀ
ples to show that HFAs can be obtained with a high
yield in the presence of the Pd(OAc)2/HX/TBAB cataꢀ
lytic system (HX is an inorganic acid, TBAB is tetꢀ
rabutylammonium bromide) [10]. An important
advantage of this system is the possibility of excluding
phosphine complexes of Pd indispensable to the
Reppe carbonylation reaction conducted in convenꢀ
tional solvents [6, 7]. This circumstance appreciably
simplifies the catalytic system, makes it less expensive,
and prevents the product acids from contamination
with toxic triarylphosphines and their degradation
products.
In this work, we studied the model reaction of carꢀ
bonylation of dodeceneꢀ1 into С13 acids and their
esters in the presence of salts and Pd complexes. The
effect of the parameters of the process, the composiꢀ
tion of the catalytic system, and the nature of the
nucleophile on the yield of carboxylic acids and selecꢀ
tivity of the reaction was examined. The possibility of
reuse of the catalyst without loss of its activity was
demonstrated.
Palladium catalysts are the most active in olefin
carbonylation catalysts [6]; however, they are rather
expensive. Therefore, in order to develop an industrial
process for the manufacturing of HFAs on the basis of
the Reppe reaction, it is necessary not only to create
an active catalyst, but also to ensure its thorough sepꢀ
aration from the reaction products and recycling withꢀ
out loss of activity.
EXPERIMENTAL
Dodeceneꢀ1 (Aldrich, 95% purity) was additionꢀ
ally distilled under vacuum. Tetrabutylammonium
bromide (TBAB), tetrabutylammonium chloride
(TBAC) and 1ꢀbutylꢀ3ꢀmethylimidazolium ([bmim]+
)
salts (Acros Organics, Fluka, and Merck; 98–99%
442