X. Ma et al. / Catalysis Communications 12 (2010) 282–285
283
All CPs used in experiments were purchased from Alfa Aesar with a
minimum purity of 98%. The other analytical reagents such as
methanol (MeOH), ethanol (EtOH), Et N and NaOH were supplied
Table 1
The hydrodechlorination reactivity of 2,4-DCP over Raney Ni catalyst with Et
NaOH in liquid phase.
3
N or
a
3
by Sinopharm Chemical Reagent Co., Ltd., Shanghai, China. De-ionized
water and high purity hydrogen and nitrogen (N99.99%) were used in
experiments.
Base
Solvent
Methanol
Ethanolb
Water
Time
min)
Products distribution (%)
(
DCP
2-CP
4-CP
Phenol
Et
3
N
10
81.6
64.6
49.3
90.9
76.3
64.3
70.2
24.4
7.1
3.4
3.9
3.7
0
2.2
2.6
4.6
2.7
0.9
0
6.8
10.4
11.4
5.4
10.9
13.9
0.9
0
8.2
21.1
35.6
3.7
10.6
19.2
24.3
72.9
92.0
100
7.8
17.6
29.2
11.7
34.4
68.6
100
3
6
0
0
2
.2. Experimental process
10
3
6
0
0
5
5
0
0
The reaction was carried out in a three-neck flask at 40 °C, which
was attached with a thermometer, a condenser and a hydrotreater
including a hydrogen cylinder, hydrogen flowmeter, three-way valve
1
2
3
(
0
0
and a nitrogen cylinder), with a magnetic stirrer. Under atmospheric
pressure, 80 mL solutions (water or MeOH/EtOH) were added into the
0
NaOH
Methanol
Water
10
30
60
5
90.3
80.3
69.0
85.0
60.8
29.3
0
1.1
1.2
1.1
3.3
4.0
2.1
0
0.8
0.9
0.7
0
0.8
0
flask, containing 2,4-DCP (3.13 mmol), 2-CP/4-CP (6.22 mmol), Et
3
N
(
9.29 mmol) or NaOH (6.85 mmol). After the air in the flask was
completely replaced by nitrogen, Raney Ni (0.2 g or 0.4 g) was added.
Then the reaction mixture was stirred vigorously with a magnetic
stirrer and was kept at 40 °C using a thermostated water bath. During
the reaction, an aliquot of the reactant was taken and centrifuged, and
then analyzed by gas chromatography (GC).
1
3
5
5
0
0
0
a
3
Reaction conditions: 80 mL solutions containing 2,4-DCP (3.13 mmol), Et N
(
9.29 mmol) or NaOH (6.85 mmol) and Raney Ni (0.4 g for organic solvents and 0.2 g
−
1
for water), 40 °C, 10 mL H
2
min
.
b
3
Et N (4.45 mmol).
2
.3. Product analysis
The intermediate products in the HDCl of CPs were determined by
3
However, when Et N as a base was used, more 2-CP as an
intermediate product was produced in water, and more 4-CP was
formed in MeOH and EtOH (Table 1). It indicated that in the presence
of Et N, ortho-positioned Cl of 2,4-DCP was easier to be dechlorinated
3
by Raney Ni in organic solvents; on the contrary, para-positioned Cl
GC/MS (Thermo Scientific ITQ 900) with a column of HP-5
30 m×0.25 mm×0.25 μm). The composition of the reaction system
was analyzed by GC/FID (Agilent 7890A) with a column of DB-1701
30 m×0.32 mm×0.25 μm).
(
(
was easier to be dechlorinated in water. The result in organic solvents
3
. Results and discussion
3
with Et N was inconsistent with those of previous studies, where 2-CP
was the only reactive intermediate product in the HDCl of 2,4-DCP in
Usually, 2,4-DCP was catalytically hydrogenated within 60 min in
liquid system [8–10,12,25–28].
water with hydrogen gas over Raney Ni under mild conditions
Table 1). According to the analytical results of GC/MS, 2-CP and 4-CP
3
Consequently, we concluded that Et N together with solvents
(
affected greatly the HDCl reactivity or selectivity of CPs over Raney Ni,
where the ortho-positioned Cl was easier to be dechlorinated in
organic solvents, whereas para-positioned Cl was easier to be
dechlorinated in water. Scheme 1 described the HDCl process of 2,4-
were the dechlorinated intermediate products in the HDCl of 2,4-DCP,
and then they could be further converted to phenol, and even, to
cyclohexanone and cyclohexanol with hydrogen gas over Raney Ni. In
the end, phenol was the main product, and only a small amount of
cyclohexanone and cyclohexanol formed. Therefore, the HDCl of 2,4-
DCP was a stepwise process and the HDCl reaction pathway of 2,4-
DCP was shown in Scheme 1. Compared to CPs, phenol, cyclohexa-
none and cyclohexanol are less toxic and useful as intermediates in
chemical manufacturing. Thus, the HDCl method with Raney Ni
catalyst could effectively decrease and eliminate the toxicity and
pollution of CPs.
DCP affected by Et
understand the influence of Et
3
N/NaOH and solvents. In order to further
N on the HDCl reactivity of CPs, the
3
HDCl processes of single and mixed 2-CP and 4-CP were investigated.
The HDCl processes of single 2-CP and 4-CP over Raney Ni with
Et N in different solvents under mild conditions were shown in Fig. 1.
3
It was seen that the HDCl of 2-CP was always faster than that of 4-CP
in organic solvents (MeOH and EtOH), whereas the HDCl reactivity
was just the opposite in water. In order to more visually display the
Additionally, it was clearly observed in Table 1 that the
dechlorination reactions were faster in water than that in EtOH and
MeOH under the same conditions. It means that solvent effects
showed a very important influence on the HDCl reaction. This result
was possibly attributed to a lesser catalyst deactivation as a result of
3
effect of Et N on the HDCl reactivity of 2-CP and 4-CP, we further
researched the HDCl processes of mixed 2-CP and 4-CP under the
same reaction conditions, as shown in Fig. 2. It was clearly observed
that there was the same trend as Fig. 1, that is, the HDCl of 2-CP was
always faster than that of 4-CP in organic solvents, whereas the HDCl
of 4-CP was always faster than that of 2-CP in water. In a word,
whether in single system or in mixed system of 2-CP and 4-CP, ortho-
positioned Cl was easier to be dechlorinated in organic solvents,
whereas the priority HDCl of para-positioned Cl occurred in water,
which was the same as the results obtained in the HDCl of 2,4-DCP.
increased solubility of HCl and/or NaCl and Et
3
NHCl (formed during
HCl neutralization with NaOH or Et N) which facilitated their removal
3
from the active surface of the catalyst in water [20–24].
In some literature, 2-CP was the only reactive intermediate
product in the HDCl of 2,4-DCP in liquid system [8–10,12,25–28]. In
this study, it could be seen that when NaOH was used as a base in
liquid system, the amount of 2-CP formed was more than that of 4-CP
in organic solvent (MeOH) and in water by GC/MS during the HDCl of
3
As an organic base, Et N possibly played different roles in water and
organic solvents. It is easy to ionize to form ammonium ion and hydroxyl
ion in water. And then, HCl formed in the HDCl processes can be
neutralized by hydroxyl ion (Scheme 2). So, it could eliminate the poison
of HCl to catalysts, and promote the catalytic HDCl processes [20–24]. In
2
,4-DCP (Table 1). It means that para-positioned Cl was easier to be
hydrogenated than ortho-positioned Cl of 2,4-DCP, whether in water
or in organic solvents. This trend was coincident with the results
reported in the literature [8–10,12,25–28]. It was possibly due to the
steric hindrance of hydroxyl group where the ortho-positioned Cl
experienced a more restricted HDCl [8–10,12,25–28].
any case, Et
3
N played an important role of a base in water, the same as
N is
NaOH. However, in organic solvents such as MeOH and EtOH, Et
3
usually difficult to ionize and present in molecular state. As a base, it could
directly react with HCl to form triethylamine-hydrochloride in the HDCl of