well as treatment temperature. For the former, two examples
are the incorporation of boron into the alumina structure
which may increase the surface area15 and solÈgel processing
which can produce very porous ([90%) alumina xerogels
with small and narrowly distributed pores.16 For the latter,
the examination of timeÈtemperature evolution of some
alumina and aluminium borate samples by nitrogen adsorp-
tion, transmission electron microscopy, thermal analysis, IR
absorption and X-ray techniques17h21 indicated that thermal
e†ects can strongly a†ect the microstructure of such materials.
In this study, e†ects of calcination temperature and synthesis
processes (coprecipitation method and solÈgel process) on the
pore connectivity of alumina and aluminium borate will be
examined through the percolation analysis of some carefully
measured nitrogen isotherms.
3
Results and Discussion
In our analysis of the nitrogen isotherms, we strive to identify
a key parameter which can provide an adequate character-
ization of the pore network of alumina and aluminium borate
gels for a wide variety of calcination temperatures. The porous
microstructure of solid materials is usually characterized from
the nitrogen isotherm by parameters such as BET surface
area, pore size and PSD. However, there is yet more informa-
tion one can extract from the isotherms, for instance perco-
lation analysis can give a measure of the connectivity of the
pores. Below we Ðrst give basic structural information of
alumina and aluminium borate gels obtained from nitrogen
isotherms.
3.1 Surface area, pore size and PSD
Fig.1 shows the nitrogen adsorptionÈdesorption isotherms we
have measured on the alumina and aluminium borate gels cal-
cined at di†erent temperatures. Some key features are seen
directly from Fig. 1. The monolayer capacity, and thus the
BET surface area, decreases with increasing calcination tem-
perature. Also evident is that the BET surface areas of samples
from solÈgel processing are slightly larger than those obtained
from coprecipitation at low calcination temperatures. The
incorporation of boron into the alumina structure using the
solÈgel process leads to a slight increase in the surface area.
All adsorption isotherms except for samples calcined at
1250 ¡C exhibited obvious capillary condensation at an inter-
mediate relative pressure. The isotherms for the 1250 ¡C
samples showed virtually no uptake until close to saturation
pressure, where capillary condensation in the few large voids
between a-alumina crystalline grains started. Owing to the
increase of condensation pressure with increasing calcination
temperature, thermal e†ects may increase the mean pore size.
The PSDs calculated from the capillary condensation model
are shown in Fig. 2. As demonstrated in Fig. 2(b) and (d), the
2
Experimental
The aluminium borate mixed oxide derived by the coprecipi-
tation process was synthesized according to the procedure
outlined by Peil et al.21 Aluminium nitrate [Al(NO ) É 9H O,
3 3
2
98.5%, Merck] and boric acid (H BO , [99.8%, Merck)
3
3
were mixed with B/Al \ 1/9 and the pH was controlled to
close to by deionized water. An ammonia solution
2
(pH \ 11.5) was used as precipitant for the aluminiumÈborate
solution in the coprecipitation process. The two solutions
were slowly added into a third container with deionized water
to maintain a constant pH of 9. The resulting precipitate was
Ðltered, washed with deionized water (three times), oven-dried
at 100 ¡C for 24 h, and then calcined at di†erent temperatures
for 4 h. The alumina was synthesized with a similar process
except for the absence of boric acid.
The solÈgel process derived aluminium borate xerogel was
prepared from a low-water non-aqueous sol synthesized from
aluminum tri-sec-butylate MAl[OCH(CH )C H ] (ATSB),
3
2 3
2 5 3
97%, MerckN, tributyl borate MB[CH (CH ) O] (TB), 99%,
3
3
AldrichN, absolute ethanol (C H OH, [99.8%, Merck),
2
5
deionized water and nitric acid (HNO , 65%, Merck). The
3
molar ratio of ATSB, TB, H O, EtOH and HNO used is
2
3
0.1 : 0.0111 : 0.025 : 10 : 0.0065, where the water to alkoxide
ratio is only half that suggested by Yoldas.22
Initially, 0.0111 mol TB was mixed with 10 mol absolute
ethanol in a round bottomed Ñask, then heated to 80 ¡C on a
heating mantle, and stirred vigorously with an electric stirrer.
Preheated water (0.0125 mol) and HNO (0.003 mol) were
3
added and the Ñask contents were continually reÑuxed for 1 h.
ATSB (0.1 mol) was then added with vigorous stirring. After
the addition of a preheated mixture of additional water
(0.0125 mol) and HNO (0.0035 mol), the contents in the Ñask
3
were stirred under the same conditions for 4 h. When the
obtained sol was cooled to room temperature, it formed a gel
in ca. 70 h in a 70% Ðlled and tightly sealed 100 ml beaker.
The glassy gel was dried at 110 ¡C for 10 h, and calcined to
the desired temperature with a heating rate of 60 ¡C h~1 and a
Ðnal holding time of 4 h. At ca. 500 ¡C the xerogel turned dark
brownish due to carbonization of organic residues. This color
disappeared at ca. 700 ¡C as the carbon was burned o†. The
alumina xerogel was synthesized by a similar process except
for the absence of TB.23
We denote the coprecipitation method derived alumina and
aluminium borate as C10A and C9A1B while the solÈgel
derived counterparts are denoted S10A and S9A1B, respec-
tively.
XRD patterns of the calcined samples were measured on a
Siemens D-500 instrument with Cu-Ka radiation (30 mA and
40 kV). Nitrogen adsorption isotherm and desorption hyster-
esis loops were measured at 77 K with a Micromeritics ASAP-
2000 instrument. All samples were outgassed at 350 ¡C for 24
h before adsorption measurements.
Fig. 1 Nitrogen adsorption isotherms of (a) S10A, (b) S9A1B, (c)
C10A and (d) C9A1B calcined at di†erent temperatures; (L) 500, (K)
700, (|) 900, (¾) 1100 for (a) but 1000 for (b)È(d), and ()) 1250 ¡C
574
J. Chem. Soc., Faraday T rans., 1998, V ol. 94