J. Nie, H. Liu / Journal of Catalysis 316 (2014) 57–66
61
Table 4
Table 5
Conversions and product selectivities in aerobic oxidation of HMF on MnO2 catalysts,
Activities and product selectivities in aerobic oxidation of HMF on MnO2 catalysts
and for comparison on other metal oxide catalysts.a
with different morphologies.a
Entry
Catalyst
Conversion (%)
Selectivity (%)
Entry Catalyst Activity
Activity
Selectivity
(mmol HMF/(gcat h)) (mmol HMF/(m2cat h)) (%)
DFF
FFCA
DFF FFCA
1
2
3
4
5
6
7
8
9
OMS-2
AMO
KMnO4
100
97.2
94.7
37.6
21.4
88.7
67.3
<1
60.3
49.5
69.1
–
1.7
2.6
59.0
93.4
12.1
37.8
8.2
1
2
3
4
5
6
7
AMO
Na-OL-1 95.7
OMS-7 12.2
-MnO2 14.5
24.1
0.13
1.68
1.11
0.38
0.96
0.34
0.14
95.3 1.3
92.0 1.2
81.5 1.4
90.1 1.3
97.6 1.4
82.7 1.1
92.3 1.3
33.4 (9.1)c
9.8
b
b
MnSO4
b
Mn2O3
5.2
10.8
–
13.7
4.8
2.3
c
b
Mn3O4
OMS-2
OMS-6
OMS-1
77.6
17.7
6.4
MnOb
CrO3
<1
77.6
60.8
6.0
V2O5
MoO3
Blank
383 K, 0.5 MPa O2, 1.0 mmol HMF, ꢂ1.8 m2 catalyst, 10 mL DMF, ꢂ30% HMF
a
10
11
conversion.
No reaction
–
a
b
c
383 K, 0.5 MPa O2, 1.0 mmol HMF, 50 mg catalyst, 10 mL DMF, 1 h.
The same amount of Mn was used as compared with OMS-2.
The value in the parenthesis is the selectivity to FDCA.
(0.34–0.38 mmol HMF/(m2cat h)). The DFF selectivities, however,
were superior on OMS-2 (97.6%) and AMO (95.3%), and slightly lower
on
c-MnO2, Na-OL-1, and OMS-1 (90.1–92.3%), while only 81.5–
different MnO2 catalysts. DMF was chosen as solvent because it
was superior, in terms of both the catalytic activity and DFF selec-
tivity, to the other polar and non-polar solvents, such as dimethyl-
sulfoxide (DMSO), H2O and CH2Cl2, in the HMF oxidation
(Table S2). As shown in Table 4, HMF was completely transformed
in 1 h on OMS-2, and the selectivity to DFF was as high as 97.2%,
corresponding to a 97.2% DFF yield. Only 1.7% FFCA was detected,
which indicates that DFF is stable on OMS-2 in DMF under the
reaction conditions employed in this work, as further verified by
the separate reaction of DFF under the identical conditions. AMO
shows a similar DFF selectivity (94.7%), but with a much lower
HMF conversion (59.0%). The precursors used for the preparation
of OMS-2, KMnO4, and MnSO4 were also tested. KMnO4 was effi-
cient for the HMF oxidation (93.4% conversion), but the DFF selec-
tivity was only 37.6%, as a result of the further oxidation of HMF or
DFF to FFCA (33.4%) and FDCA (9.1%). In contrast, MnSO4 shows
much lower HMF conversion (12.1%) and DFF selectivity (21.4%).
On other manganese oxides with lower valences, the oxidation
rates decreased dramatically. Mn2O3 exhibited only a moderate
HMF conversion (37.8%) with a DFF selectivity of 88.7%, while
Mn3O4 was much less active and MnO was almost inactive for
the HMF oxidation. Similar effect of oxidation state of manganese
oxides on their activities was also reported for SCR of NOx using
NH3 [47]. For comparison with OMS-2, other metal oxides were
examined (Table 4). CrO3 and V2O5 were also active for the HMF
oxidation, but showing lower HMF conversions (77.6% and 60.8%)
and DFF selectivities (60.3% and 49.5%). MoO3 was, however, not
effective under the identical reaction conditions (6.0% HMF conver-
sion and 69.1% DFF selectivity). These results show that only the
Mn(IV) dioxide with tunnel structures is efficient for the aerobic
oxidation of HMF to DFF.
82.7% on OMS-7 and OMS-6. These results clearly demonstrate the
strong effect of the structures of the MnO2 catalysts on their activi-
ties, among which OMS-2 is the most efficient catalyst for the syn-
thesis of DFF in term of its highest DFF selectivity and good activity.
The stability and recyclability of the OMS-2 catalyst were exam-
ined for six successive cycles in the HMF oxidation at 383 K and
0.5 MPa O2. OMS-2 was characterized by XRD (Fig. S4), showing
that its crystalline structure remained unaltered after the sixth
cycle in the HMF oxidation. The ICP-AES analysis of the filtrate
after each reaction cycle showed negligible leaching of the manga-
nese species (<0.1%). Using such filtrates, no further HMF oxidation
was detected after the removal of OMS-2, consistent with the ICP-
AES result and also confirming the heterogeneous catalysis nature
of OMS-2 in the HMF oxidation. Accordingly, as shown in Fig. S5,
after recycling the OMS-2 catalyst for six times, the HMF conver-
sion only decreased slightly to 84.2%, while the DFF selectivity
remained constant (97.0%). Such slight activity loss most likely
arose from the blockage of the active sites by carbonaceous by-
products on OMS-2, as implied by Mizuno et al. in the synthesis
of amides [48]. Consistent with such proposition, the activity of
the OMS-2 catalyst after the six cycles can be largely regenerated
(93.1% HMF conversion) upon calcination at 573 K for 1 h to
remove the adsorbed by-products (Fig. S5).
3.3. Effects of reaction parameters on HMF oxidation to DFF
Fig. 4 shows the effect of HMF concentrations on the activities
and selectivities for HMF oxidation on OMS-2 at 383 K and
0.5 MPa O2. At similar HMF conversions (ꢂ30%), the activities
increased almost linearly from 0.33 to 0.50 mmol HMF/(m2cat h)
with increasing HMF concentrations from 10 to 25 mmol/L, which
then increased gradually to reach a constant value of ꢂ0.60 mmol
HMF/(m2cat h) at above 100 mmol/L. Such effect indicates the satu-
rated adsorption of HMF-derived intermediates (e.g., alcoholate) on
the active OMS-2 surfaces, as also observed on Ru/C and other cata-
lysts in the HMF oxidation [13,16,21,49]. The reaction order was esti-
mated to be 0.44 0.06 with respect to HMF concentrations from the
linear range. The DFF selectivities decreased slightly from 98.3% to
96.8% with increasing the HMF concentrations from 10 to
150 mmol/L, while the FFCA selectivities were almost unchanged
(ꢂ1.0%).
Considering the broad variety of the tunnel structures of MnO2,
several other MnO2 catalysts including Na-OL-1, OMS-7, c-MnO2,
OMS-6, and OMS-1 were also examined for comparison with
OMS-2 and AMO, as shown in Table 5. These catalysts possess mor-
phologies varying from amorphous (AMO), layered-type (Na-OL-1)
to one-dimensional tunnel structures (the other MnO2 samples)
with tunnel sizes ranging from (1 ꢀ 1) to (3 ꢀ 3), as discussed
above (Figs. 2 and S1). When compared at similar HMF conversions
(ꢂ30%) in the kinetic regime, OMS-2 and Na-OL-1 exhibited much
superior mass activities (77.6 and 95.7 mmol HMF/(gcat h),
respectively) than the other MnO2 catalysts (6.4–24.1 mmol
HMF/(gcat h)). After normalized by their surface areas, the most
active catalysts turned to be Na-OL-1, OMS-7 and OMS-2 (1.68,
1.11, and 0.96 mmol HMF/(mc2at h), respectively). AMO and OMS-1
were the least active ones (0.13–0.14 mmol HMF/(m2cat h)), while
Similarly, the product selectivities are not sensitive to the O2
pressures. As shown in Fig. 5, the DFF (ꢂ97%) and FFCA (ꢂ1.0%)
selectivities remained almost unchanged at similar HMF conver-
sions (ꢂ30%) when O2 pressures increased from 0.1 to 2.0 MPa.
However, the effect of O2 pressures on the activities strongly
c-MnO2
and
OMS-6
showed
the
moderate
activities