L. Chen et al.
Applied Catalysis A, General 616 (2021) 118106
spectrum was fitted with two peaks at 83.8 eV (4f5/2) and 87.5 eV (4f7/2
)
the whole reaction, slight accumulation of FFCA below 20 % was
observed. Nearly complete conversion of HMF was achieved at 8 h and
then HMFCA was gradually converted into FFCA and finally FDCA. This
phenomenon indicates that the oxidation of the first aldehyde group into
carboxyl group is a rapid step while the transformation of the hydroxyl
group into aldehyde group in the oxidation of HMFCA into FFCA ex-
hibits as the rate-determining step. This kinetic process is in line with
that in the presence of a base as the additive the Au NPs facilitates the
oxidation of aldehyde group [62,63]. Therefore, it is rational to reason
that the incorporated Mg species serve as a solid base that promotes the
conversion of HMF into FDCA. To confirm this speculation, MgO and Mg
(OH)2 were employed as the solid base additive in the 1%Au/Si-ZSM-12
catalyzed oxidation of HMF into FDCA. As shown in Table 2, the yield of
FDCA reached 98 % and 76 % in the presence of equal molar Mg(OH)2
and MgO, respectively (Entries 8–9). Normally, the involving of MgO
and Mg(OH)2 in an aqueous solution would inevitably cause the leach-
ing of Mg2+ [38]. The detected Mg content in the liquid phase after
reaction was 9 ppm, suggesting that 37 % of Mg(OH)2 had been dis-
solved. However, the yield dropped to 13 % if the solid part of slurry
mixture was filtrated and allowed the reaction with the addition of fresh
1%Au/Si-ZSM-12 (Entry 10, Table 2). This phenomenon excluded the
contribution of leached Mg species, which is further confirmed by the
inert activity of 1%Au/Si-ZSM-12 in the presence of Mg(NO3)2 (Entry
11, Table 2). All these results indicate that the high activity of 1%
Au/MgSi-ZSM-12 comes from the synergy of Au NPs and internal solid
base property of the support MgSi-ZSM-12.
for the Au0 species, revealing that the Au species existed dominantly in
the form of metallic state [59]. Notably, the signal at 89.6 eV attribut-
able to Mg2s also occurred explicitly (Fig. 4A) [60]. CO2 TPD profiles for
1%Au/MgSi-ZSM-12 and MgSi-ZSM-12 (Fig. 4B) demonstrate
a
◦
desorption peak, though broad from 100 to 250 C, for the moderate
basic sites; by contrast, only negligible desorption peak appeared for
Si-ZSM-12. The comparison implies that the moderate basicity should
have originated from the incorporation of Mg species. The density of
basic sites was calculated and listed in Table 2, showing the considerably
high density of 1.45 and 1.24 mmol gꢀ 1 for MgSi-ZSM-12 and 1%
Au/MgSi-ZSM-12, respectively.
3.2. Synthesis of FDCA from HMF
MgSi-ZSM-12 supported Au NPs were used as the heterogeneous
catalyst for aerobic oxidation of HMF into FDCA by using atmospheric
O2 as the sole oxygen resource under base-free condition (Table 2). The
support MgSi-ZSM-12 alone gave a very low HMF conversion of 8% and
FDCA yield of 2% (Entry 1). After Au loading, the catalyst 1%Au/MgSi-
ZSM-12 could effectively catalyze the synthesis of FDCA with a yield of
87 % and high TON of 331 (average TOF: 14) based on the surface Au
species (Entry 2). The influence of Mg and Au contents was investigated.
By referring our previous work [52], Mg containing MTW zeolite with
the Si/Mg ratio of 100 in the gel was synthesized and used to support Au
NPs, giving the catalyst 1.0 %Au/MgSi-ZSM-12ꢀ 100 with a yield of 18.1
% for FDCA in the oxidation of HMF into FDCA (Entry 1, Table S2).
Notably, the higher Mg concentration such as Si/Mg = 25 in the gel
caused much weak crystallinity [52]. Therefore, Si/Mg = 50 is the
optimized one. Further, different amount of Au NPs was loaded on
MgSi-ZSM-12. The catalysis evaluation indicated that low Au content of
0.5 % led to a low FDCA yield, while high Au content of 1.5 % gave a
comparable yield to that of 1.0 %Au/MgSi-ZSM-12. These results show
that the champion catalyst is 1.0 %Au/MgSi-ZSM-12 with the initial
Si/Mg ratio of 50 and Au loading of 1.0 %. For comparison, several
control catalysts were prepared and evaluated in parallel. With the
Mg-free support Si-ZSM-12, the sample 1%Au/Si-ZSM-12 exhibited a
feeble activity without generation of FDCA (Entry 3). With the similarly
synthesized Mg and Al co-bearing support of Mg-ZSM-12(600) (Si/Mg =
50, SiO2/Al2O3 = 600) (Fig. S13-S16), the resultant counterpart 1%
Au/Mg-ZSM-12(600) showed the lowered base sites (0.89 mmol gꢀ 1), as
well as a drastically decreased FDCA yield (23 %, Entry 4) compared
with 1%Au/MgSi-ZSM-12. Besides, inert or weak activity (Entries 5–7)
was observed over the Au NPs supported on SiO2, Al2O3 and MgO
(Fig. S17-S19). All of these visualize the unique advantageous feature of
1%Au/MgSi-ZSM-12 in catalyzing the base-free oxidation of HMF to
FDCA with atmospheric O2.
After the reaction, 1%Au/MgSi-ZSM-12 was recovered by centrifu-
gation and reused. In a five-run test, no apparent deactivation was
observed, revealing the stable recycling performance (Fig. 5B). XRD
pattern of the spent 1%Au/MgSi-ZSM-12, shorted as 1%Au/MgSi-ZSM-
12-r, displays the maintaining of the MTW topological crystal structure
(Fig. S20A). Nitrogen sorption isotherm of 1%Au/MgSi-ZSM-12-r is
identical to that of the fresh one, suggesting the preservation of the
porosity (Fig. S20B). Its TEM image and particle size distribution curve
(Fig. S21) shows highly dispersive Au NPs with an average particle size
of 4.1 nm, close to the fresh one (3.9 nm). XPS analysis indicates that
these Au NPs remained in the metallic stage (Fig. S22). The Au content
of 1%Au/MgSi-ZSM-12-r was examined to be 0.96 %, only with a
decrease by 0.06 % compared to the fresh one. The Si/Mg molar ratio
changed from 32.0 in the fresh 1%Au/MgSi-ZSM-12 to 32.6 in the spent
one. All of these demonstrate the stable structure of 1%Au/MgSi-ZSM-
12, responsive to the quite steady recyclability. This robust catalytic
behavior also excludes the potential formation of Mg(OH)2 or MgO
species in MgSi-ZSM-12. In terms of yield, TON and stability, Table S3
presents a comprehensive comparison of 1%Au/MgSi-ZSM-12 with
previous homogeneous and heterogeneous catalysts under different
conditions. There were some efficient heterogeneous catalysts exhibit-
ing high yield and TON using atmospheric O2 but with the assistance of
base additives (NaOH or K2CO3, etc.). Also, there were some catalysts
were active in the base-free oxidation of HMF into FDCA but needing the
use of high pressure O2. Compared with those catalysts operated under
harsh conditions, the present 1%Au/MgSi-ZSM-12 exhibited inferior
yield and TON while giving good recyclability. Compared with the
several previous catalysts operated under atmospheric O2 in the absence
of extra base additive [25,26,33,64,65]. 1%Au/MgSi-ZSM-12 showed
comparable yield/TON and superior recycling performance, attributable
to the internal stability of zeolitic catalysts. In short, the presently
constructed 1%Au/MgSi-ZSM-12 acts as a stable heterogeneous catalyst
for the oxidation of HMF into FDCA that turns out to be active under the
base-free atmospheric O2-mediated mild condition.
In the common cognition, the aerobic oxidation of HMF to FDCA
proceeds via two pathways (Scheme 2), in which either 2,5-diformyl-
furan (DFF) or HMFCA acted as the intermediate in the absence or
presence of a liquid base [60,61], respectively. To figure out the
oxidation pathway of HMF over 1%Au/MgSi-ZSM-12, time-dependence
of the reaction was mapped in Fig. 5A. After the reaction at 90 ◦C for 4 h,
the conversion of HMF reached 95 % with the FDCA yield of 19 %, where
HMFCA was accumulated with the yield of 74 %. Prolonging the time
promoted the conversion of HMF and production of FDCA. Throughout
3.3. Understanding of the catalytic behavior
Taking account of the similar dispersion of Au NPs of 1%Au/MgSi-
ZSM-12 to the other control catalysts, its high activity seems associating
with the specific basic property of the support MgSi-ZSM-12. The inert
Scheme 2. The potential pathways for the oxidation of HMF into FDCA over
1%Au/MgSi-ZSM-12.
6