Ó 2007 The Chemical Society of Japan
Bull. Chem. Soc. Jpn. Vol. 80, No. 1, 215–223 (2007)
215
Shape-Selective Alkylation of Biphenyl over H-[Al]-SSZ-24
Zeolites with AFI Topology
Akira Ito, Hiroyoshi Maekawa, Hiroaki Kawagoe, Kenichi Komura,
y
ꢀ
Yoshihiro Kubota, and Yoshihiro Sugi
Department of Materials Science and Technology, Faculty of Engineering, Gifu University, Gifu 501-1193
Received June 23, 2006; E-mail: ysugi@cc.gifu-u.ac.jp
H-[Al]-SSZ-24 zeolites with AFI topology were synthesized through the alumination of [B]-SSZ-24 zeolites, and
applied for the alkylation of biphenyl (BP). H-[Al]-SSZ-24 zeolites have high activity for the isopropylation. The shape-
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selective formation of 4,4 -diisopropylbiphenyl (4,4 -DIPB) occurred at moderate temperature; however, the selectivity
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for 4,4 -DIPB decreased with an increase in the reaction temperature. Isomerization of 4,4 -DIPB occurred at higher tem-
peratures over internal and external acid sites when there are enough acid sites inside the channels. The channels can
discriminate 4,4 -DIPB from the other DIPB isomers in their transition states; however, they can not prevent the isomer-
ization of 4,4 -DIPB at higher temperatures. The selectivity for the least bulky 4,4 -dialkylbiphenyl increased with the
bulkiness of alkylating agents in the order: isopropylation < s-butylation < t-butylation. These results strongly support
the shape-selective formation of the least bulky products inside the channels of H-[Al]-SSZ-24 zeolites.
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Zeolites are the most promising microporous crystals for
achieving highly shape-selective catalysis because their pores
are uniformly distributed and have dimensions allowing both
organic reactants and products to enter, to accommodate, and
to leave. Large-pore molecular sieves (LPMS) are expected
to be useful as catalysts in the alkylation of polynuclear aro-
It is important to know how zeolite structure influences
shape-selective character of the alkylation of BP and how
the bulkiness of alkylating agent influences shape-selective
catalysis. These questions have led us to investigate the cata-
lytic properties of H-[Al]-SSZ-24 zeolites. In this paper, we
describe the isopropylation, s-butylation, and t-butylation of
BP over H-[Al]-SSZ-24 zeolites to elucidate the relationships
between their pore structure and shape-selective catalysis.
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,2
3
–5
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matics. 4,4 -Diisopropylbiphenyl (4,4 -DIPB) has been se-
lectively produced from biphenyl (BP) over dealuminated
H-mordenite (MOR).3 It is very interesting to elucidate the
catalytic features of LPMS pores in the catalysis; however,
there have been very few articles on the subject other than
MOR. Our previous relevant findings on the subjects have
been published on the alkylation of BP over H-[Al]-SSZ-
–9
Experimental
Synthesis of H-[Al]-SSZ-24 Zeolites. N(16)-Methylsparteini-
þ
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um hydroxide ([MeSPA ]OH ) was synthesized by the quaterni-
zation of sparteine with methyl iodide, followed by ion-exchange
with ion-exchange resin. The detailed procedure is reported else-
where.20 [B]-SSZ-24 was hydrothermally synthesized from a gel
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11
12
31, H-[Al]-CIT-5, SAPO-5, and MAPO-5 (M: Mg, Ca,
1
Sr, Ba, and Zn).
3–15
þ
ꢁ
having the composition 1.0SiO2–0.04B2O3–0.2[MeSPA ]OH –
0.1NaOH–50H2O.19 A typical procedure is as follows. After
stirring the mixture of a NaOH solution (32 wt %, 375 mg), a
H-[Al]-SSZ-24 zeolite is a high-silica large-pore molecular
sieve, which is isostructural with AlPO4-5 (AFI topology),
16
and is expected to work as a potential catalyst for shape-selec-
tive alkylation of polynuclear aromatics because of its straight
twelve-membered ring (12-MR) channel structure. SSZ-24
zeolite was first synthesized by Zones as its pure-silica form
using 1-trimethylammonioadamantane as a structure-directing
þ ꢁ ꢁ1
[
MeSPA ]OH solution (0.700 mmol g , 14.3 g), and sodium
borate decahydrate (Na2B4O7 10H2O, 381 mg) until the solution
ꢂ
became clear, and then, 3.00 g of fumed silica (Cab-O-Sil M-5,
Cabot) and 33.0 g of de-ionized water were added to the homo-
geneous mixture. A small amount (60 mg) of [B]-BEA seed was
added to the mixture, which was further stirred for 3 h. The mix-
ture was then transferred to a 23-mL Teflon-lined stainless auto-
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agent (SDA). [B]-SSZ-24 zeolite in borosilicate version was
subsequently synthesized using a calcined form of boron-sub-
stituted zeolite beta ([B]-BEA) as the boron and silicon sour-
clave. The autoclave was kept statically in a convection oven at
ꢃ
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8
ces. Lobo and Davis reported the synthesis of [B]-SSZ-24
þ
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75 C for 5 days. The crystals were collected by filtration, wash-
zeolite using N(16)-methylsparteinium (MeSPA ) as SDA and
ed several times with de-ionized water, and dried overnight.
To remove the organic SDA occluded inside the [B]-SSZ-24
zeolite, the as-synthesized sample was kept in a muffle furnace,
using sodium borate as the source of boron.19 [B]-SSZ-24 zeo-
lite was easily converted to H-[Al]-SSZ-24 zeolites by post-
synthetic treatment with aluminum nitrate.19 This isomorphous
substitution will be expressed as ‘‘alumination’’ in this paper.
ꢁ1
and heated stepwise in a flow of air (100 mL min ). The temper-
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ature was raised from room temperature to 650 C over a period of
3
10 min, and maintained at the same temperature for 4 h. Finally,
y Present address: Department of Materials Science and Engi-
neering, Graduate School of Engineering, Yokohama National
University, Yokohama 240-8501
the calcined sample was cooled to room temperature under ambi-
ent conditions.
[B]-SSZ-24 zeolite was aluminated to H-[Al]-SSZ-24 zeolites