750 Chen et al.
Asian J. Chem.
giving bad smell and generating byproduct as hydrochloric
acid [2]. Owing to its high reactivity and good controllability,
acetic anhydride is in favour over acetyl chloride. However,
acetic anhydride is a restricted chemical due to its potential
use in narcotics, therefore, it is not readily available even for
laboratory purposes. It also gives acetic acid as byproduct,
resulting in poor atom economy. Besides, the anhydrides are
always commercially produced from the corresponding acids
by dehydration. In the current drive toward less wasteful and
more environmentally friendly processes, where the emphasis
is on atom efficiency and recyclability, a number of attempts
have been devoted to the acetylation of resorcinol by employing
acetic acid as acetylating agent [18]. However, acetic acid has
low acetylating activity, which is usually not effective in di-
acetylation of aromatic compounds. In other words, 4,6-
diacetylresorcinol can’t be efficiently synthe-sized with acetic
acid. Thus, it is meaningful to achieve di-acetylation of
resorcinol in acetic acid.
As known, 4,6-diacetylresorcinol, which is commercially
important intermediate for preparation of 4,6-diamino-
resorcinol dihydrochloride (DAR·2HCl) and further superior
aromatic polybenzoxazole, is usually prepared by Friedel-
Crafts di-acetylation of resorcinol [20-22]. However, the
conventional di-acetylation of resorcinol was performed with
acetic anhydride and 2 molar excess of metal containing catalyst
as zinc chloride is required, which also caused waste disposal
problems. Hence, the aim of this work is to develop greener
way for di-acetylation of resorcinol. This paper dealt with di-
acetylation of resorcinol by employing methane sulfonic acid
as catalyst and acetic acid as acetylating agent. Hopefully, 4,6-
diacetylresorcinol can be successfully synthesized in high yield
in the presence of methane sulfonic acid and acetic acid.
Furthermore, the catalyst may be recycled and reused, which
is in consonance with the principles of green chemistry.
then cooled to room temperature and poured into cool mixture
of water and methanol. Afterwards, the product was collected
by vacuum filtration and dried under vacuum at 40 °C.
Friedel-Crafts di-acetylation of resorcinol in acetic
acid: Resorcinol, P2O5 and acetic acid were added into a three-
neck round-bottomed flask with mechanical stirrer. The mixture
was stirred and methane sulfonic acid was added. Afterwards,
the reaction was allowed to proceed for several hours in a
predetermined temperature, where samples were collected for
HPLC analysis every 30 min. The mixture was then cooled
and poured into water and methanol mixture. Finally, the product
was collected by vacuum filtration and vacuum dry.
Into a 1000 mL glass flask, equipped with a mechanical
stirrer and a nitrogen inlet/outlet, were placed 400 mL water.
4,6-diaminoresorcinol dihydrochloride (4.26 g, 0.02 mol) was
added. One equimolar amount of 2,6-pyridinedicarboxylic acid
(PDA, 0.02 mol) dissolved in NaOH (0.04 mol) aqueous
solution was slowly added.Afterwards, the mixture was heated
to 90 °C for 10 min and DAR-PDA salt solid precipitated, then
the product was collected in nitrogen atmosphere. The product
was dried under vacuum at 60 °C for 48 h.
RESULTS AND DISCUSSION
In general, Friedel-Crafts di-acetylation of resorcinol was
performed by using metal catalyst as ZnCl2 and the required
molar ratio of the acid catalyst to resorcinol is at least 2:1, which
causes high pollution to environment. Thus, it is meaningful
to develop a novel and green catalyst to achieve the di-acetyla-
tion. As known, methane sulfonic acid is usually used as
catalyst and solvent in some condensation or rearrangement
reactions [12-17], besides, it processes readily biodegradable
and environmentally acceptable feature, methane sulfonic acid
is therefore preferred in this system.As expected, by catalyzed
by methane sulfonic acid, 4,6-diacetylresorcinol was success-
fully synthesized in high yield shown in Scheme-I, which was
confirmed by 1H NMR, FT-IR and HPLC analysis.
EXPERIMENTAL
Resorcinol (99.5 %), ZnCl2 (≥ 98.0 %), acetic anhydride
(≥ 98.5 %), acetic acid (≥ 99.5 %), P2O5 (≥ 98.0 %), methane
sulfonic acid (≥ 99 %) and methanol (≥ 99.5 %) were purchased
from Sinopharm Chemical Reagent Co., Ltd. and used as received.
The water used was purified by filtration through Millipore
Gradient system after distillation, giving a resistivity not more
than 18.2 MΩ cm.
HO
OH
HO
OH
O
or
MSA
90–150 °C
OH
O
O
Scheme-I: Friedel-Crafts di-acetylation of resorcinol in the presence of
All proton nuclear magnetic resonance (1H NMR) spectra
were determined on a Bruker DMX-400 instrument with DMSO-
d6 as solvent and TMS as internal standard. Fourier transform
infrared (FT-IR) spectra were recorded on a Bruker VECTOR-
22 IR spectrometer. The reaction was tracked by HPLC on the
Ultimate 3000 HPLC instrument using water and acetonitrile
containing 5 mmol L-1 trifluoroacetic acid as eluent.
methane sulfonic acid
As shown in Fig. 1, the peak a at 6.4 ppm is ascribed to
the proton (1H) of aromatic ring adjacent to OH group and
the peak b at 8.2 ppm is ascribed to the proton (1H) of aromatic
ring adjacent to the acyl group and the peak c at 12.9 ppm is
ascribed to protons (2H) of OH and the peak d at 2.6 ppm is
ascribed to methane protons (6H) of acetyl group. The integra-
tion ratio of a:b:c:d is 1:1:2:6, which is consistent with the
structure of 4,6-diacetylresorcinol.
As FTIR spectra of obtained 4,6-diacetylresorcinol shown
in Fig. 2, band assignments around at about 1622 cm-1 is attri-
buted to the C=O stretching vibrations of aromatic ketone,
band at about 1578 cm-1 and 1483 is corresponding to C-C stret-
ching vibrations of aromatic rings.
Friedel-Crafts di-acetylation of resorcinol in acetic
anhydride: Resorcinol (5.5 g, 0.05 mol), acetic anhydride,
were added into a 100 mL three-neck round-bottomed flask
with a mechanical stirrer. After resorcinol dissolved in the
acetic anhydride, methane sulfonic acid was added. Then the
oil bath was raised to a predetermined temperature and the
reaction was allowed to proceed for several hours. Samples were
collected for HPLC analysis every 30 min. The mixture was