
Journal of Alloys and Compounds p. 156 - 163 (2004)
Update date:2022-08-11
Topics:
Okabe, Toru H.
Oda, Takashi
Mitsuda, Yoshitaka
To develop an effective process for titanium powder production, a new preform reduction process (PRP), based on the calciothermic reduction of preform containing titanium oxide (TiO2), was investigated. The feed preform was fabricated from slurry, which was made by mixing TiO2 powder, flux (e.g. CaCl2) and binder. Various types of preforms in the form of plates, spheres, or tubes were prepared using a conventional technique, and the fabricated preform was sintered at 1073 K before reduction in order to remove the binder and water. The sintered solid preform containing TiO2 was then placed in a stainless steel container, and reacted with calcium vapor at a constant temperature ranging between 1073 and 1273 K for 6 h. Titanium powder was recovered from the reduced preform by leaching it with acid. As a result, pure titanium powder with 99 mass% purity was obtained. This process was found to be suitable for producing a homogeneous fine powder when the composition of flux and the size of the preform are controlled.
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