Organic Process Research & Development
Article
oxocyclopentyl]propanamide ((R)-1). A 1000 L reactor was
charged with 3 fumarate (38.3 kg, 108 mol), AcOi-Pr (460 kg),
and KHCO3 solution (53.7 kg in 410 kg of water). The mixture
was stirred at 43 °C for 1 h, and the organic layer was washed
twice with water (270 kg) and NaCl solution (35 kg in 140 kg
of water). The solution was filtered, and the reactor was washed
with AcOi-Pr (23 kg). After phase separation, the organic layer
was concentrated to 54 L under vacuum, followed by
azeotropic distillation with toluene (230 kg) to 54 L under
vacuum. CH2Cl2 (350 kg) was added, and the mixture was
filtered to remove inorganic salts. The reactor was washed with
CH2Cl2 (73 kg) to give the solution of 3. N,N-Dimethyl-4-
aminopyridine (4.37 kg, 35.8 mol) and pyridine (28.4 kg, 359
mol) were added to the solution. A 1000 L reactor was charged
with (R)-2 (27.0 kg, 71.7 mol), CH2Cl2 (350 kg), and DMF
(2.10 kg, 28.7 mol). POCl3 (10.9 kg, 71.1 mol) was slowly
added at −4 °C, and the mixture was stirred at −3 °C for 1 h.
The resulting acid chloride solution was added dropwise to the
CH2Cl2 solution of 3 at −3 °C, and the reactor was washed
with CH2Cl2 (73 kg). The reaction mixture was stirred at −1
°C for 3 h. Water (270 kg) was added to the reaction mixture,
and the organic layer was washed three times with citric acid
solution (14 kg in 270 kg of water) and once with water (270
kg). The organic layer was filtered, and the reactor was washed
with CH2Cl2 (35 kg). The solution was washed with NaHCO3
solution (14 kg in 270 kg of water) and concentrated to 81 L
under vacuum, followed by azeotropic distillation three times
with THF (120 kg) to 81 L under vacuum. THF (49 kg) and
HCl solution (36 wt % hydrochloric acid, 14.7 kg in 12 kg of
water) were added at 3 °C, and the mixture was stirred at 2 °C
for 3 h. Trithiocyanuric acid (2.7 kg), activated carbon (2.7 kg),
AcOEt (364 kg), and NaHCO3 solution (21 kg in 410 kg of
water) were added, and the mixture was stirred at 19 °C for 8 h.
The mixture was filtered through powdered cellulose, and the
reactor was washed with AcOEt (49 kg). After phase
separation, the organic layer was washed twice with NaHCO3
solution (7.0 kg in 140 kg of water) and once with water (140
kg) and NaCl solution (20 kg in 81 kg of water). The organic
layer was concentrated to 81 L under vacuum, followed by
azeotropic distillation twice with CH3CN (210 kg) to 81 L
under vacuum. CH3CN (250 kg) and n-heptane (92 kg) were
added to the residue, and the lower CH3CN layer was
collected. The CH3CN layer was washed with n-heptane (92
kg, twice) to remove silanol, siloxane, or both. The solution was
concentrated to 81 L under vacuum, followed by azeotropic
distillation three times with AcOEt (240 kg) to 81 L under
vacuum. AcOEt (49 kg) was added, and the mixture was stirred
at 55 °C for 2 h. n-Heptane (92 kg) was added to the slurry at
54 °C over 3 h, and the mixture was stirred at 55 °C for 3 h and
then at 23 °C for 3 h. The crystals were filtered, washed twice
with AcOEt/n-heptane (24 kg/27 kg, 12 kg/84 kg), and dried
at 60 °C for 8 h under vacuum to give crude (R)-1 (28.8 kg,
59.6 mol; 83.1% yield based on (R)-2). A 200 L reactor was
charged with crude (R)-1 (20.0 kg, 41.4 mol), EtOH (31.6 kg),
and water (30 L). The mixture was stirred at 67 °C until the
solid was dissolved. The solution was filtered through a 0.45
μm filter into a 100 L reactor, and the reactor was washed with
hot EtOH/water (15.8 kg/5 L). Water (25 L) was added to the
solution through the 0.45 μm filter, and the solution was cooled
to 12 °C over 6 h and then stirred at 12 °C for 16 h. Water
(180 L) was added through the 0.45 μm filter at 25 °C over 1 h,
and the mixture was stirred at 25 °C for 20 h. The crystals were
filtered, washed with water (100 L), and dried at 60 °C for 19 h
under vacuum to give (R)-1 (19.0 kg, 39.3 mol; 94.9% yield
based on crude (R)-1, 99.0% de). [α]2D0 −128.7 (c 1.00,
1
MeOH); H NMR (DMSO-d6, 400 MHz) δ 11.07 (s, 1H),
9.20 (d, J = 1.4 Hz, 1H), 8.41 (d, J = 1.4 Hz, 1H), 7.79 (d, J =
8.2 Hz, 1H), 7.41 (dd, J = 8.2, 1.8 Hz, 1H), 7.15 (d, J = 1.8 Hz,
1H), 5.52 (t, J = 5.7 Hz, 1H), 4.56 (d, J = 6.0 Hz, 2H), 4.04 (t, J
= 7.6 Hz, 1H), 3.03−2.97 (m, 1H), 2.79 (tt, J = 8.4, 5.1 Hz,
1H), 2.25−1.81 (m, 8H), 1.53−1.47 (m, 1H), 1.17−1.12 (m,
2H), 1.08−1.02 (m, 4H), 0.89−0.84 (m, 2H); 13C NMR
(DMSO-d6, 101 MHz) δ 218.5, 171.8, 152.1, 147.3, 145.7,
143.2, 140.3, 138.2, 134.8, 129.0, 125.3, 125.1, 62.5, 49.9, 44.4,
38.4, 38.2, 34.8, 32.1, 29.1, 12.4, 10.8, 10.7, 5.8; FTIR (ATR,
cm−1) 3544, 3257, 1727, 1692, 1546, 1507, 1363, 1285, 1149,
719; HRMS (ESI) m/z [M + Na]+ calcd for C25H29N3O5S
506.1726, found 506.1747. Anal. Calcd for C25H29N3O5S: C,
62.09; H, 6.04; N, 8.69. Found: C, 61.79; H, 6.19; N, 8.62.
AUTHOR INFORMATION
Corresponding Author
■
ORCID
Notes
The authors declare no competing financial interest.
ACKNOWLEDGMENTS
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The authors thank Dr. M. Hayakawa, Mr. T. Nigawara, Mr. M.
Okumura, and Dr. K. Maki for helpful discussions about the
medicinal chemistry synthesis; Dr. T. Mukuta, Dr. M. Okada,
Mr. T. Takahashi, and Dr. N. Hashimoto for valuable advice;
Mr. K. Takasuka, Ms. N. Taniguchi, and Ms. M. Fujimoto for
development of the HPLC conditions; and all members of the
Astellas Analytical Science Laboratories, Inc. for acquiring
infrared spectra, mass spectra, and optical rotation data.
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