Table 1. Optimization of base in the hydrolysis of
1.87-1.92 (m, 1H), 3.01-3.03 (m, 1H), 3.51-3.75 (dd, 2H),
5.30 (s, 2H), 6.82-8.25 (m, 27H).
compound 6
entry
base
reaction time (h)
eea 1 (%)
N-[[2′-(1H-Tetrazol-5-yl)[1,1′-biphenyl]-4-yl]methyl]-L-
valine-4-nitrobenzyl Ester Oxalate (14). Compound 13 (20
g, 0.027 mol) was added to a mixture of methanol (100 L) and
20% w/w isopropyl alcohol hydrogen chloride (0.79 g; 0.0054
mol) at 25 °C and stirred for 3 h. The reaction mass was cooled,
filtered off the solid byproduct, trityl methyl ether, and the
filtrate was concentrated. The resulting concentrated mass was
dissolved in ethyl acetate (100 mL) and treated with oxalic acid
dihydrate (3.7 g, 0.0297 mol) at 20-30 °C. The reaction mixture
was cooled to 0-5 °C, and the solid product was filtered,
washed with ethyl acetate (20 mL), and dried at 45-50 °C to
1
2
3
4
5
NaOH
LiOH
9
8
88.00
91.00
86.90
99.95
91.20
KOH
8
Ba(OH)2
Ca(OH)2
10
9
a Isolated product purity.
sodium hydroxide, potassium hydroxide, etc., resulted in
racemisation up to 15% (Table 1).
It was found in our hands that hydrolysis of compound 6
with barium hydroxide, however, resulted in compound 1 with
less than 3% of racemisation. Further, compound 20 was
crystallized from the reaction mixture with enantiomeric purity
greater than 99.7% by HPLC. Barium hydroxide is a suitable
base to hydrolyse the compound 6 efficiently and to produce
compound 1 with minimum racemisation, which on single
crystallization resulted in compound 1 with higher purity and
enantiomeric purity and with less than 20 ppm of barium
content. This process was performed on a commercial scale of
250 kg of 7 to 1 successfully. Purity, enantiomeric purity (ee),
and overall yield of 1 are presented in Table 2.
1
yield 14. Yield 90% (14.04 g). mp 137-140 °C. H NMR
(DMSO-d6) δ: 0.86-0.95 (m, 6H), 2.01-2.08 (m, 1H),
3.27-3.29 (m, 1H), 3.67-3.90 (dd, 2H), 5.31 (s, 2H), 7.05-8.27
(m, 12H). Mass: 487.1 [M + H]+.
N-[[2′-(1-Triphenylmethyltetrazol-5-yl)biphenyl-4-
yl]methyl]-L-valine Methyl Ester Oxalate (18a). L-Valine
methyl ester hydrochloride 3 (132.2 g, 0.789 mol) was added
to a mixture of 1-triphenylmethyl-5-[4′-(bromomethyl)biphenyl-
2-yl]tetrazole 7 (400 g, 0.717 mol) and N,N-dimethylformamide
(400 mL) at 25-30 °C and stirred for 10 min. N,N-Diisopro-
pylethylamine (231.7 g, 1.79 mol) was added to the reaction
mass and heated to 45-50 °C. The resulting reaction mixture
was maintained until completion of reaction at 45-50 °C. The
reaction mass was cooled to 10-15 °C and quenched by
pouring into a mixture of ethyl acetate (2 L) and water (400
mL). The organic layer was separated and washed successively
with water (400 mL) followed by 10% w/w aqueous sodium
chloride solution (200 mL). The ethyl acetate layer was
separated and treated with oxalic acid dihydrate (99.5 g, 0.789
mol) at 10-15 °C. The reaction mixture was cooled to 0-5
°C, and the solid product was filtered, washed with ethyl acetate
(400 mL), and dried at 45-50 °C to yield 18a. Yield 76% (420
g). HPLC purity 98.14%. mp 172-176 °C. [R ]20D ) +5.3 (c
0.5% w/v in methanol). IR (cm-1): 3443 (N-H), 3186 (O-H),
1759 (CdO), 1644 (CdO). 1H NMR (DMSO-d6) δ: 0.86-0.97
(m, 6H), 1.96-2.03 (m, 1H), 3.26-3.27 (m, 1H), 3.7 (s, 3H),
3.82-3.90 (m, 2H), 6.85-7.79 (m, 23H). 13C NMR (DMSO-
d6) δ: 19.1, 19.9, 30.9, 51.4, 52.7, 66.2, 83.2, 126.6, 128.7,
129.2, 129.5, 129.7, 130.4, 131.2, 131.4, 136.4,140.4, 141.7,
142.1, 163.7, 164.4, 173.0. Anal. Calcd for C41H39N5O6: C,
70.57; H, 5.59; N, 10.03. Found: C, 71.40; H, 5.55; N, 10.00.
N-[[2′-(1-Triphenylmethyltetrazol-5yl]biphenyl-4-yl]-
methyl]-N-valeryl-L-valine Methyl Ester (19). Compound
18a (150 g, 0.215 mol) was added to a mixture of toluene (450
mL) and water (300 mL) and basified with 10% w/w aqueous
sodium carbonate solution (450 mL) at 20-30 °C. The organic
layer was separated and washed with water (150 mL) followed
by 10% w/w aqueous sodium chloride solution. The organic
Conclusion
We have provided an improved, industrially viable and safe
manufacturing process for valsartan that is substantially free
from tin and meets the regulatory norms in terms of quality
with high yield.
Experimental Section
Materials and Instruments. 1H NMR and 13C NMR spectra
were recorded on a Bruker 300 spectrometer at 300 and 75
MHz, respectively, and the chemical shifts were reported as δ
values in parts per million relative to TMS as an internal
standard. Infrared spectra were recorded in the solid state as
KBr dispersion using a Perkin-Elmer spectrophotometer. Mass
spectra were recorded on API 2000 Perkin-Elmer PE-SCIEX
mass spectrometer. The melting points were recorded on open
capillaries and are uncorrected.
N-[[2′-(1-Triphenylmethyltetrazol-5-yl)biphenyl-4-
yl]methyl]-L-valine-4-nitrobenzyl Ester (13). L-Valine
p-nitrobenzyl ester 12 (19.2 g, 0.044 mol) was added to a
mixture of 1-triphenylmethyl-5-[4′-(bromomethyl)biphenyl-2-
yl]tetrazole 7 (25 g, 0.044 mol) and N,N-dimethylformamide
(75 mL) at 25-30 °C and stirred for 10 min. N,N-Diisopro-
pylethylamine (14.2 g, 0.11 mol) was added to the reaction mass
and heated to 45 °C. The resulting reaction mixture was
maintained until completion of reaction at 45 °C and cooled to
20-30 °C. The reaction mass was dissolved in methylene
chloride (125 mL) and washed successively with water (3 ×
100 mL). The organic layer was separated and concentrated
completely under reduced pressure to dryness to yield 13. Yield
(11) Ashok, K.; Manmohan, M. N.; Sanjay, G. B.; Dattatray, S. M.; Rahul,
S. K.; Bharat, D. S.; Larkesh, D. K. U.S. Patent Appl. Publ. U.S. 2006/
0281801, 2006.
(12) Cepanec, I.; Litvic, M.; Koretic, S.; Bartolinlic, A.; Druskovic, V.;
Sporec, A. PCT Int. Appl. WO 2005/049586, 2005.
(13) Soni, R. R.; Vasoya, S. L.; Gotikar, R. C.; Pandey A. K.; Shah, H. R.
PCT Int. Appl. WO 2007/032019, 2007.
(14) Tagami, Y.; Katsura, T.; Itaya, N. EP 985,658, 2004.
(15) Erwin, E. M. U.S. Patent 6,869,970, 2005.
1
85% (27.8 g). H NMR (DMSO-d6) δ: 0.86-0.91 (m, 6H),
1188
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Vol. 13, No. 6, 2009 / Organic Process Research & Development