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T. von Keutz et al. / Tetrahedron xxx (2017) 1e5
mass transfer in biphasic reaction systems.18,19 The reaction
mixture was quenched in-line with a feed of distilled water at room
temperature, usually producing a biphasic mixture which sepa-
rated by gravity in the collection flask. The system was pressurized
using a back-pressure regulator at 5 bar. Due to the high reactivity
of the reagents and intermediates generated, strictly anhydrous
conditions were required for all experiments. Owing to the unde-
sired presence of moisture in some reagents, the amount of LDA
generated and utilized, with respect to the ester, was set to ca. 2
equivalents to ensure reproducible results. Higher amounts of LDA
did not lead to significantly improved results.
As generation of LDA for its direct use in continuous flow is a
well-known procedure,8e12 we focused our study on the conditions
for the generation of the lithium enolate intermediate and its re-
action with electrophiles. Evaluation of the reaction kinetics of the
enolate formation after addition of t-butyl propionate to a freshly
prepared solution of LDA was initially attempted in batch. The re-
action was monitored by FTIR using a ReactIR probe (Mettler-
Toledo), which was immersed into the reaction mixture. Notably,
the deprotonation of the ester by LDA proved to be very fast, faster
than the typical instrument measuring time (15 s) even at ꢀ78 ꢁC.
We then decided to directly optimize the residence time in the
continuous flow reactor. By using tubular reactors of different in-
ternal volumes for the enolate formation reaction zone (and
keeping all other reaction parameters constant) a set of reactions
with variable residence time was obtained (Table 1). For each
experiment the reactor was run for several minutes until steady-
state conditions were assured. Then, aliquots of the crude reac-
tion mixture from the reactor output were collected and analyzed
by GC-FID after acidification to pH 2 and separation of the organic
phase. A comparatively long residence time of 5 min for the elec-
trophilic addition step was used in all cases. The GC yield achieved
increased from 1 s reaction time to 5 s (entries 1e3).
Fig. 1. Typical a-functionalization reactions of carbonyl compounds via lithium enolate
intermediates.
coupled with a stream containing the carbonyl substrate to
generate the enolate intermediate. After an optimal contact time,
the generated enolate can be mixed with a suitable electrophile
minimizing side reactions.
In this manuscript, we present our results on the development
of a continuous flow multistep a-alkylation of esters. The sequential
process includes in situ generation of LDA, its reaction with the
ester to form an unstable lithium enolate intermediate, and sub-
sequent reaction with a suitable electrophile. Effect of temperature,
residence time, and other parameters on the yield and selectivity
for the key reaction steps are described in detail.
2. Results and discussion
Further improvement in the GC yield was not observed when
the reaction time was increased to 10 s (entry 4). Cryogenic con-
ditions were not needed for this reaction in continuous flow. Thus,
analogous results were achieved at ꢀ78 ꢁC and 0 ꢁC, including
comparable isolated yields (entries 5e7). Variable amounts of the
undesired homo-Claisen condensation product were observed in
all cases, reducing the yield of the reaction. It should be noted,
however, that similar results were also obtained in batch on small
scale for this substrate (ca. 1 mmol). The small volumes involved
likely allow good heat transfer to the cooling medium thus keeping
the selectivity high (this would most probably not be the case for
larger scale experiments, where temperature overshoots are diffi-
cult to control).
The residence time for the electrophilic addition of the lithium
enolate to methyl formate was evaluated in a second set of exper-
iments (Table 2). These experiments, executed using a small scale
batch procedure, showed the high reactivity of the lithium enolate
towards methyl formate. After 30 s the reaction was essentially
completed with a GC yield of 90% (Table 2, entry 1). Increased re-
action times, up to 30 min (entries 2e5) provided identical results,
The reaction conditions for the continuous flow multistep LDA
generation, lithium enolate formation and reaction with an elec-
trophile were optimized using the coupling of t-butyl propionate
with methyl formate, providing a-formyl ester 1, as model reaction
(Scheme 1). This reaction is typically performed in batch
at ꢀ78 ꢁC.14 The ester is mixed with an LDA solution and reacted for
30 min before adding the methyl formate. The ensuing a-formyl
esters are useful scaffolds for the preparation of thymine de-
rivatives,15,16 or coumarins,17 among other compounds.
The continuous flow setup consisted of 4 reaction zones (i.e. LDA
generation, enolate formation, electrophilic addition and quench)
(Fig. 2) and a total of 5 separate feeds, one for each of the reactants
involved and a quench feed. All reagents solutions were introduced
using commercially available peristaltic pumps (Vapourtec V-3 and
SF-10 pumps). The reactors were made of PFA tubing (i.d. 0.8 mL for
the LDA generation and 1.6 mm for all other reaction zones) and the
reagents were sequentially mixed using Teflon T-mixers (1.6 mm
i.d.). Clogging of the system occurred in some cases after enolate
formation during the reaction with the electrophile. To avoid
clogging the electrophilic addition reaction zone, including the T-
mixers, was immersed in an ultrasound bath. Sonication of tubing
and chips is often used in continuous flow chemistry to avoid
clogging when formation of solids is expected, as well as to enhance
indicating that the resulting a-formyl ester is stable under the re-
action conditions and side reactions do not occur (i.e. multiple
alkylation). Unfortunately the observed reaction times could not be
reproduced in a fully continuous setup with pre-cooling of the
methyl formate solution stream. A residence time of 1e2 min was
required. We ascribe this variation to the effect of adding a room
temperature reagent solution vs a precooled stream.
As mentioned above, the water stream used to quench the re-
action in-line produced a biphasic mixture that separated by
gravity in the collection flask. Acidification of the aqueous layer
with 2 M HCl to pH 2 under stirring permitted a simple workup
procedure by extraction of the product to the organic phase.
Scheme 1. LDA mediated coupling of t-butyl propionate with methyl formate.
Please cite this article in press as: von Keutz T, et al., Continuous flow multistep synthesis of a-functionalized esters via lithium enolate