Organic Process Research & Development
Technical Note
flow rate of 0.5 mL/min. Compound 2 was prepared in 51%
yield from p-chlorobenzaldehyde using an optimized process
based on a published route.12 Bulk quantity of compound 5 was
prepared by contract suppliers following the procedure
described below.
J = 7.0 Hz, 3H), 1.34 (s, 9H); 13C NMR (75 MHz, DMSO-d6)
δ 165.44, 159.44, 157.26, 133.31, 119.48, 114.94, 109.63, 65.77,
35.41, 30.96, 14.66.
rac-N-[(1R,2S)-2-Amino-1,2-bis(4-chlorophenyl)ethyl]-
4-tert-butyl-2-ethoxybenzamide (6). A 500 mL three-
necked round bottomed flask equipped with a mechanic stirrer,
thermometer, and nitrogen inlet/outlet was charged with 5
(20.0 g, 90.0 mmol) and THF (40 mL). Then CDI (15.0 g,
92.3 mmol) was added portionwise over 10 min. After 30 min
of stirring, NMR analysis indicated the complete conversion to
imidazolide. The flask was evacuated under vacuum to remove
CO2, and then 2 (27.8 g, 99.0 mmol) was added. The solution
was stirred at room temperature overnight, and NMR analysis
indicated a complete reaction. The resulting thick suspension
was dissolved in THF (40 mL) and isopropyl acetate (120
mL). After being washed with water (2 × 80 mL), the organic
phase was concentrated under atmospheric pressure. Additional
isopropyl acetate (80 mL) was added to ensure that water was
removed azeotropically. After a total of ca. 200 mL of solvent
was removed, n-heptane (240 mL) was added slowly. The
resulting suspension was filtered. The filter cake was washed
with n-heptane (2 × 100 mL) and dried to give 6 (40.2 g,
containing 9 wt % of 7 as determined by NMR, 84% yield) as
2-Bromo-5-tert-butylphenol. A 500 mL 3-necked round
bottomed flask equipped with a magnetic stirrer, addition
funnel, thermometer, and nitrogen inlet/bubbler was charged
with 3-tert-butylphenol (48.0 g, 319 mmol) and dichloro-
methane (100 mL), and then a solution of bromine (16.5 mL,
320 mmol) in dichloromethane (50 mL) was added over 15
min, while maintaining the temperature of the reaction mixture
below 35 °C. After the addition was complete, NMR analysis
indicated a complete reaction. The reaction was then quenched
with a solution of NaHSO3 (1.0 g) in water (150 mL). After 5
min of stirring, the organic layer was separated, washed with
water (200 mL), and concentrated at 30 °C/20 mmHg to give
2-bromo-5-tert-butylphenol13,14 (72.5 g, 99% yield) as a
colorless oil, which was used directly in the next step.
1-Bromo-2-ethoxy-4-tert-butylbenzene. A 500 mL
three-neck round bottomed flask equipped with a magnetic
stirrer, additional funnel, condenser, and nitrogen inlet/bubbler
was charged with 2-bromo-5-tert-butylphenol (20.0 g, 87.3
mmol) and THF (200 mL). Then, potassium tert-butoxide
(10.3 g, 91.7 mmol) was added with stirring. To the resulting
yellow solution was added iodoethane (7.4 mL, 92.6 mmol).
The mixture was heated to reflux for 3 h, additional iodoethane
(1.0 mL, 12.6 mmol) was added, and heating was continued for
an additional 5 h. TLC analysis indicated complete reaction.
After cooling to room temperature, the reaction mixture was
diluted with n-heptane (50 mL), washed with water (2 × 50
mL) and saturated sodium chloride solution (50 mL), and
concentrated at 30 °C/20 mmHg to give 1-bromo-2-ethoxy-4-
tert-butylbenzene15 (21.8 g, 97% yield) as a colorless oil, which
was directly used in the next step.
1
off-white solid. H NMR (400 MHz, DMSO-d6) δ 8.84 (d, J =
8.3 Hz, 1H), 7.64 (d, J = 8.2 Hz, 1H), 7.32 (d, J = 8.5 Hz, 2H),
7.30 (d, J = 8.3 Hz, 2H), 7.22 (d, J = 8.3 Hz, 2H), 7.10 (d, J =
8.5 Hz, 2H), 7.08 (d, J = 1.5 Hz, 1H), 7.02 (dd, J = 8.2, 1.5 Hz,
1H), 5.21 (dd, J = 8.3, 5.8 Hz, 1H), 4.26 (d, J = 5.8 Hz, 1H),
4.23 (q, J = 7.1 Hz, 2H), 1.92 (s, 2H), 1.39 (t, J = 7.1 Hz, 3H),
1.28 (s, 9H); 13C NMR (100 MHz, DMSO-d6) δ 163.64,
156.26, 155.86, 142.33, 138.86, 131.42, 131.26, 130.51, 129.45,
128.97, 127.68, 127.66, 119.45, 117.48, 109.97, 64.31, 58.41,
58.23, 34.84, 30.84, 14.58; HRMS calcd for C27H31Cl2N2O2 [M
+ 1] 485.1763, found 485.1757.
4-tert-Butyl-2-ethoxy-benzoic Acid (5). A 500 mL three-
necked round bottomed flask equipped with a mechanic stirrer,
condenser, thermometer, and nitrogen inlet/outlet was charged
with magnesium (2.16 g, 88.8 mmol) and THF (160 mL), and
1-bromo-2-ethoxy-4-tert-butylbenzene (2.0 g, 7.8 mmol) was
added, followed by a few crystals of iodine. Upon heating to 40
°C, the reaction initiated, and then additional 1-bromo-2-
ethoxy-4-tert-butylbenzene (18.0 g, 70.0 mmol) was added
dropwise at a rate to maintain a gentle reflux. The resulting
mixture was heated to reflux with stirring for 2.5 h. NMR
analysis indicated complete reaction. The reaction mixture was
cooled to −20 °C with a dry ice−acetone bath, then carbon
dioxide was bubbled into the reaction mixture until the
absorption of gas was complete. TLC analysis indicated
complete reaction. The mixture was allowed to warm to
room temperature and was stirred overnight. Then 1 M HCl
(160 mL, 160 mmol) was added, and the mixture was extracted
with ethyl acetate (160 mL). The organic layer was washed
with saturated sodium chloride solution (160 mL), dried over
magnesium sulfate, and concentrated under reduced pressure to
give 17.0 g of crude 5 as an orange solid. This material was
redissolved in n-heptane (120 mL) at reflux. After cooling to 0
°C and stirring at this temperature for 20 min, the resulting
solid was collected by filtration, washed with cold n-heptane
(20 mL), and dried by suction to give 5 (14.80 g, 85.6% yield)
2-(4-tert-Butyl-2-ethoxyphenyl)-cis-4,5-bis(4-chloro-
phenyl)-4,5-dihydro-1H-imidazole hydrochloride (4-
HCl). A mixture of 2 (10.40 kg, 36.98 mol), 5 (8.70 kg,
39.13 mol), and boric acid (228.3 g, 3.69 mol) in xylenes (71.6
kg) was agitated at 145−148 °C for 24 h while a total of 41 L of
solvent was removed by distillation via a Dean−Stark trap. The
reaction mixture was cooled to room temperature, diluted with
dichloromethane (150 kg), washed with 7.5 wt % aqueous
sodium bicarbonate (53.9 kg), and water (2 × 52 L), and then
concentrated at atmospheric pressure. The residue was diluted
with toluene (112 kg), and an additional 10 L of solvent was
removed. Concentrated hydrochloric acid (4.1 kg, 49.87 mol)
was added, and a further 63 L of solvent was then removed by
distillation at atmospheric pressure. The batch was cooled to
room temperature and dropped to a filter dryer with the aid of
toluene (8.7 kg). The collected solids were washed with toluene
(26.0 kg) and dried to give 4-HCl (15.1 kg, 81% yield, HPLC
1
purity 98.64%) as a white solid. Mp 227−228 °C; H NMR
(400 MHz, DMSO-d6) δ 10.92 (s, 2H), 7.98 (d, J = 8.1 Hz,
1H), 7.27 (dd, J = 7.4, 1.6 Hz, 1H), 7.26−7.22 (m, 5H), 7.12
(m, 4H), 5.98 (s, 2H), 4.35 (q, J = 7.0 Hz, 2H), 1.42 (t, J = 7.0
Hz, 3H), 1.38 (s, 9H); 13C NMR (100 MHz, DMSO-d6) δ
163.58, 160.17, 157.65, 134.12, 132.47, 130.69, 129.32, 127.94,
117.89, 110.28, 108.98, 64.57, 63.42, 35.47, 30.62, 14.24;
HRMS calcd for C27H29Cl2N2O [M + 1] 467.1657, found
467.1652.
1
as an off-white solid. H NMR (300 MHz, DMSO-d6) δ 10.90
(brs, 1H), 8.09 (d, J = 8.3 Hz, 1H), 7.15 (dd, J = 8.3, 1.5 Hz,
1H), 7.03 (d, J = 1.5 Hz, 1H), 4.35 (q, J = 7.0 Hz, 2H), 1.57 (t,
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dx.doi.org/10.1021/op300254q | Org. Process Res. Dev. 2012, 16, 1866−1869