Organic Process Research & Development
Article
(8) (a) Van Alsten, J. G.; Reeder, L. M.; Stanchina, C. L.; Knoechel,
D. J. Org. Process Res. Dev. 2008, 12, 989. (b) Kulkarni, A. A.; Kalyani,
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2009, 65, 6611. (d) Baxendale, I. R.; Ley, S. V.; Mansfield, A. C.;
Smith, C. D. Angew. Chem., Int. Ed. 2009, 48, 4017.
(9) For a review, please see: Zollinger, H. Diazo Chemistry I: Aromatic
and Heteroaromatic Compounds; VCH Verlagsgesellschaft mbH: D-
69451 Weinheim, 1994.
stirred for 30 min, the layers were separated and the toluene
layer was extracted with additional 1 N aqueous NaOH
solution (4.0 L). The aqueous layers were combined and were
charged back to the 20 L reactor. The pH of the aqueous
mixture was adjusted to 9.2 with concentrated HCl (0.65 L),
resulting in a precipitation. The solids were collected by
filtration in a Buchner funnel. The filter cake was charged back
into the 20 L reactor and taken up in 2-propanol (6.72 L). The
mixture was heated to 50 °C and stirred for 1 h and then
cooled to 20 °C. Water (6.72 L) was slowly added over a 1 h
period, and the resulting product slurry was stirred at 20 °C for
2 h. The product was filtered, rinsed with water (4.2 L), and
dried (40 °C, 50 mmHg) for 24 h to give pure 6 (0.488 kg, 1.92
mol, 76% yield) as a white solid. HRMS: m/z (M + H)+ calcd
for C10H10BrN2O: 252.9977/254.9977; found: 252.99726/
(10) Kindler, H.; Schuler, D. Application FR 1964-996369, 1965;
Chem. Abstr. 65, 91168.
(11) (a) Fortt, R.; Wootton, R. C. R.; de Mello, A. J. Org. Process Res.
Dev. 2003, 7, 762. (b) Malet-Sanz, L.; Madrzak, J.; Ley, S. V.;
Baxendale, I. R. Org. Biomol. Chem. 2010, 8 (23), 5324. (c) Martin, L.
J.; Marzinzik, A. L.; Ley, S. V.; Baxendale, I. R. Org. Lett. 2011, 13 (2),
320.
(12) Doyle, M. P.; Bryker, W. J. J. Org. Chem. 1979, 44, 1572.
(13) Commonly used reducing conditions (Pd catalyzed hydro-
genation, hydrides, H3PO2, Et3SiH) were known to lead to
dediazoniation. Na2SO3 and NaHSO3/aq NH3 gave poor results.
Ascorbic acid was attempted, but it would require the isolation of the
hydrazine intermediate: (a) Norris, T.; Bezze, C.; Franz, S. Z.;
Stivanello, M. Org. Process Res. Dev. 2009, 13, 354. (b) Ashcroft, C. P.;
Hellier, P.; Pettman, A.; Watkinson, S. Org. Process Res. Dev. 2011, 15,
98. (c) Browne, D. L.; Baxendale, I. R.; Ley, S. V. Tetrahedron 2011,
67, 10296.
(14) Process safety of aryl diazonium salts in PTFE tubing under
sonication was not evaluated, as this approach was used for scale up.
(15) Demethylation using BCl3 was not clean, probably due to fact
that the methyl chloride formed was trapped under the reaction
conditions.
(16) A dark brown mixture was noted invariably for the diazotization
step. LCMS indicated the presence of dediazoniation, azo coupling,
triazenes, and other polymeric substances. The continuous extraction
also removed any excess tert-butyl nitrite from the diazotization step.
These impurities along with the excess tert-butyl nitrite were removed
as a waste stream in the continuous separation.
1
254.99463. H NMR (400 MHz, d6-DMSO) 10.39 (1H, s),
7.50 (1H, s), 7.46 (1H, dd, J = 8.8, 2.3 Hz), 7.38 (1H, d, J = 2.3
Hz), 7.01 (1H, d, 8.8 Hz), 6.18 (1H, s), 2.13 (3H, s).13C NMR
(400 MHz, d6-DMSO) 151.88, 140.21, 139.56, 132.43, 131.05,
128.35, 118.55, 109.33, 105.37, 10.92.
ASSOCIATED CONTENT
* Supporting Information
Details of the DSC the results. This material is available free of
■
S
AUTHOR INFORMATION
Corresponding Author
■
Present Addresses
†Amgen, 40 Technology Way, West Greenwich, RI 02817.
‡Chemical Development Department, Vertex Pharmaceuticals,
130 Waverly St., Cambridge, MA 02139.
Notes
The authors declare no competing financial interest.
ACKNOWLEDGMENTS
■
The authors thank Jim Hallissey, Brian Morgan, and Asaad
Nematalla for Kilo Lab production support. We also thank Drs.
Chris J. Helal, Russell J. Linderman, and Mr. Michael Fichtner
for their valuable input in preparing the manuscript.
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