1
n-butyllithium in hexanes at -25 to -58 °C followed by
addition of 57.6 kg benzyl acetate to the resulting solution
of lithiun diisopropylamide at -59 to -65 °C. The solution
of 10 in THF was added to this benzyl acetate enolate anion
solution over 2.5 h while maintaining the temperature
between -60 to -64 °C. The mixture was stirred another
20 min at -60 to -64 °C and acetic acid (38 kg) was added
while maintaining the temperature between -55 to -64 °C.
Methanol (120 L) was added, and the mixture was stirred
and warmed to 28 °C. Agitation was stopped, and salts were
allowed to settle to the bottom of the still. The supernatant
was transferred into a second reactor containing ADP carbon
(6 kg) and Supercel Hyflo (5 kg). The remaining salts were
treated with water (400 L) and toluene (60 L). The aqueous
layer was separated and discarded. The upper toluene layer
was combined with the supernatant, ADP carbon, and
Supercel in the second reactor and the resulting mixture
stirred at 20-30 °C for 30 min. This mixture was then
concentrated under vacuum to a volume of 520-540 L. The
mixture was filtered and the residue washed with a mixture
of THF (60 L) and methanol (60 L). The combined filtrates
containing 3-hydroxy-3-isopropyl-5-(p-nitrophenyl)-4-pen-
tenoic acid benzyl ester (10) in methanol-THF solvent were
hydrogenated over 11 kg 20% palladium hydroxide catalyst,
50% water wet, at 28-38 °C and 50 psi hydrogen. The
hydrogenation mixture was filtered to remove catalyst and
the catalyst washed with methanol (80 L) and this combined
with the whole to give a solution of 3-[2-(p-aminophenyl)-
ethyl]-3-hydroxy-4-methylpentanoic acid (11) in THF and
methanol. The latter was cooled to 4 °C and acetic anhydride
(50.0 kg) added over 35 min while maintaining the temper-
ature below 13 °C. The resulting solution was stirred 40 min
at 13-15 °C and then concentrated under vacuum to remove
solvent and the residue treated with toluene (40 L), methyl
tert-butyl ether (20 L) and water (300 L). Sodium hydroxide
50% aqueous solution (64 kg) was added to adjust the pH
to 12.5 while maintaining the temperature below 22 °C. The
resulting mixture was heated to 60-72 °C where it was held
overnight. The mixture was cooled to 25 °C, and the layers
were separated, and the organic layer was extracted with
water (40 L). The organic layer was discarded and the water
extract combined with the aqueous product solution. The
combined aqueous layers were treated with ethyl acetate (180
L), and 37% hydrochloric acid (109 kg) was added to bring
the pH to 2.7 while maintaining the temperature below
15 °C. The aqueous layer was separated and extracted with
ethyl acetate (140 L) and the aqueous solution discarded.
The combined ethyl acetate extracts were washed twice with
a solution of 6 kg 37% hydrochloric acid in 60 L water
followed by 60 L water and then concentrated under vacuum
to a volume of 100-140 L. Toluene (160 L) was charged to
the still and the vacuum distillation continued to reduce the
volume again to 100-140 L. Ethyl acetate (60 L) was added
to the mixture, which was stirred and cooled to 4 °C and
filtered. The solid was washed with ethyl acetate (80 kg
and 60 kg) and vacuum-dried at 40 °C until the LOD was
less than 0.5%. This provides 64.9 kg (221 mol, 64.3%)
of 3-[2-(p-N-acetylaminophenyl)ethyl]-3-hydroxy-4-methyl-
pentanoic acid (1a): mp 157-160 °C; H NMR (DMSO-
d6) δ 0.86 (d, 6H), 1,6-1.9 (m, 3H), 1.99 (s, 3H), 2.3-2.6
(m, 5H), 7.07 (d, 2H), 7.44 (d, 2H), 9.81 (s, 1H); HPLC:
99.6 area %; ROI 0.10%. A second crop was isolated from
the mother liquors: 4.9 kg (17 mol, 4.9%); mp 147-148
°C; HPLC 95.5 area %. An analytical sample was prepared
by recrystallization from ethyl acetate. Anal. Calcd for
C16H23NO4: C, 65.51; H, 7.90; N, 4.77. Found: C, 65.72,
H, 7.92; N, 4.65.
1-Hydroxy-4-methyl-1-(p-nitrophenyl)pentan-3-one (4).
A portion of the 1-hydroxy-4-methyl-1-(p-nitrophenyl)-
pentan-3-one (4) solution in toluene, pyridine, and methyl
tert-butyl ether was concentrated to a solid. This was
recrystallized from toluene and heptane: mp 64-65 °C; 1H
NMR (DMSO-d6) δ 0.93, 0.98 (d,d, 6H), 2.45-2.95 (m, 3H),
5.11 (m, 1H), 5.62 (d, 1H), 7.62 (d, 2H), 8.17 (d, 2H); HPLC
99.2 area %. Anal. Calcd for C12H15NO4: C, 60.75; H, 6.37;
N, 5.90. Found: C, 60.67, H, 6.20; N, 5.76.
1-Acetoxy-4-methyl-1-(p-nitrophenyl)pentan-3-one (5).
A portion of the 1-acetoxy-4-methyl-1-(p-nitrophenyl)pentan-
3-one (5) solution in toluene and methyl tert-butyl ether was
concentrated to an oil. On standing, crystals were formed.
A portion was recrystallized from toluene and heptane: mp
54-55 °C; 1H NMR (CDCl3) δ 1.04,1.11 (d,d, 6H); 2.07 (s,
3H), 2.57 (h, 1H), 2.86 (ABX, 1H), 3.19 (ABX, 1H), 6.25
(ABX, 1H), 7.54 (d, 2H), 8.21 (d, 2H); HPLC 99.6 area %.
Anal. Calcd for C14H17NO5: C, 60.21; H, 6.14; N, 5.02.
Found: C, 60.32, H, 5.95; N, 4.97.
1-(p-N-Acetylaminophenyl)-4-methylpentan-3-one (7).
Crude 1-(p-N-acetylaminophenyl)-4-methylpentan-3-one (7)
was recrystallized from ether followed by recrystalliation
from ether and heptane: mp 76-77 °C; 1H NMR (DMSO-
d6) δ 0.93 (d, 6H), 1.98 (s, 3H), 2.45-2.8 (m, 5H), 7.07 (d,
2H), 7.42 (d, 2H), 9.80 (s, 1H); HPLC 97.2 area %.
3-Hydroxy-3-isopropyl-5-(p-nitrophenyl)-4-pentenoic
Acid Benzyl Ester (10). A small portion of the crude
3-hydroxy-3-isopropyl-5-(p-nitrophenyl)-4-pentenoic acid ben-
zyl ester (10) obtained form the above sequence was
partitioned between toluene and water. The toluene solution
was extracted with water and concentrated to an oil that
solidified on standing. The solid was recrystallized from
toluene and heptane: mp 57-58 °C; HPLC: 99.0 area %;
1H NMR (DMSO-d6) δ 0.85 (d,d, 6H), 1.85 (h, 1H), 2.68
(AB, 2H), 4.91 (s, 1H), 5.01 (s, 2H), 6.66 (s, 2H), 7.25 (s,
5H), 7.60 (d, 2H), 8.14 (d, 2H). Anal. Calcd for C21H23-
NO5: C, 68.28, H, 6.28; N, 3.79. Found: C, 68.16, H, 6.15;
N, 3.70.
3-Acetoxy-3-[2-(p-N-acetylaminophenyl)ethyl]-4-meth-
ylpentanoic Acid (12). 3-[2-(p-Acetylaminophenyl)ethyl]-
3-hydroxy-4-methylpentanoic acid (1a) (5.87 g) and sodium
acetate (0.18 g) were added to THF (35 mL), and the mixture
was treated with acetic anhydride (2.25 g) and stirred at rt.
After a few minutes the mixture became thick, and more
THF (15 mL) was added to facilitate stirring. Stirring was
continued overnight to give a solution. Ethyl acetate (25 mL)
and water (10 mL) were added and the layers separated. The
organic layer was extracted with water (10 mL) and
concentrated to about 25 mL, and additional water was
Vol. 4, No. 6, 2000 / Organic Process Research & Development
•
599