Synthesis of a Hepatitis C Virus Inhibitor
(CDCl3, 100 MHz): δ 166.6, 166.3, 165.9, 165.7, 144.6, 144.3,
143.8, 143.7, 129.9, 129.7, 129.3, 129.2, 129.1, 129.0, 127.0,
126.9, 126.4, 126.2, 102.9, 100.8, 79.8, 79.2, 78.7, 76.9, 76.5,
76.4, 65.5, 64.0, 23.5, 21.7, 21.6, 20.0. Anal. Calcd for
151.64, 157.46. Anal. Calcd for C12H16N4O4: C, 51.42; H, 5.75;
N, 19.99. Found: C, 51.44; H, 5.42; N, 20.00.
2-(2,2-Dieth oxyeth yl)m a lon on itr ile (30). To a 100-L
flask equipped with mechanical stirrer, thermocouple, and
nitrogen/vacuum inlet was added 33 L of DMF and potassium
carbonate (12.6 kg, granular, 91.1 mol). Malononitrile (6.02
kg, 91.1 mol) was melted at 40 °C overnight and added to the
K2CO3 slurry and the mixture was washed in with 3 L of DMF.
A purple slurry resulted with mild exotherm to 41 °C.
Bromoacetaldehyde diethyl acetal (9.00 kg, 45.7 mol) was
added. The slurry was degassed three times (placed under
vacuum and back-filled with nitrogen) and warmed to 50 °C
then aged 17.5 h. GC analysis showed >99A% conversion. The
batch was cooled to ambient temperature and mixed with 80
L of H2O and 40 L of toluene in a 200-L extractor. After layer
cut, the top organic layer was washed with 2 × 70 L of 5%
brine. GC assay of the organic layer indicated 5.41 kg (65%
yield) of 30. The dialkylated product (31) was present at 11
GC area %. The crude solution was used directly for the next
step. An analytical sample was obtained as an oil after column
chromatography on silica gel.
GC sample preparation from the reaction: ∼1 mL of
reaction mixture was quenched into 10 mL of water and 10
mL of toluene, the toluene layer was diluted 3 times for GC
assay on an 14% cyanopropyl phenyl methyl capillary column,
15 m × 530 µm, 1.00 µm film thickness; initial temperature
50 °C; ramp 15 deg/min to 250 °C then hold for 4 min; split
ratio 5:1; retention times, toluene 2.0 min, DMF 3.0 min,
bromoacetaldehyde diethyl acetal 4.2 min, malononitrile 4.9
min, 30 at 7.9 min, and 31 at 10.9 min. For conversion
calculations toluene, DMF, and malononitrile peak integra-
tions were deleted. For yield assay, a weighed 1-mL sample is
diluted to 50 mL with MTBE for quantitative assay.
C
22H24O7: C, 65.99; H, 6.04. Found: C, 65.59; H, 6.03.
1,2-An h yd r o-3,5-d i-O-(4-m eth ylben zoyl)-2-C-m eth yl-â-
D-r ibofu r a n ose (29). To a 72-L vessel was charged dry
dichloromethane (32 L), triethylamine (3.0 L), and diol 28 (3.44
kg). The mixture was warmed to 30 °C, then methanesulfonyl
chloride (0.79 L) was added over 40 min. After 1 h, the batch
was partitioned between pH 7 buffer (20 L) and methyl tert-
butyl ether (44 L). The organic phase was washed with 1 M
aqueous NaCl (38 L) then switched to toluene by vacuum
distillation. The resulting solution of epoxide 29 (2.75 assay
kg, 93%) was used directly in the subsequent glycosidation
reaction. The HPLC method was same as that for 28.
4-P h th alim ido-7-[3′,5′-di-O-(4-m eth ylben zoyl)-2′-C-m eth -
yl-â-D-r ibofu r a n osyl]-7H-p yr r olo[2,3-d ]p yr im id in e (38).
Tetrahydrofuran (5.4 L), sodium hydride (146 g of 60%
dispersion in oil, unwashed), and N,N-dimethylacetamide (4
L) were charged to a 72-L flask and the suspension was cooled
to 0 °C. 4-Phthalimido-7H-pyrrolo[2,3-d]pyrimidine (37) (2.08
kg) was added to the reaction while maintaining the temper-
ature below 25 °C (Caution! Gas evolution). N,N-Dimethylac-
etamide (1.4 L) was added followed by a solution of the epoxide
29 (2.75 assay kg) in toluene (5.5 L), and the reaction mixture
was heated at 50 °C for 9 h. After the solution was cooled to
ambient temperature, ethyl acetate (19 L) and aqueous KH2-
PO4 (0.97 kg in 19 L of water) were added. The organic phase
was washed with water. The resulting organic solution was
solvent switched to toluene by vacuum distillation (<40 °C)
to give a final volume of 10 L. The HPLC method was the same
as that for 28.
4-Am in o-7-(2′-C-m eth yl-â-D-r ibofu r a n osyl)-7H-p yr r olo-
[2,3-d ]p yr im id in e (1). To the toluene solution of 38 at
ambient temperature was added methanol (25 L) and n-
butylamine (3.13 kg, 42.87 mol). The reaction mixture was
aged at 64 °C for 24 to 30 h. The mixture was concentrated to
about 9 L, and 9 L of methanol was added. The solution was
concentrated to 9 L, and the resulting slurry was aged at 60
°C for 60 min. Toluene (13 L) was added over 1.5 h. The slurry
was aged at 60 °C for another 2 h and then allowed to cool to
ambient temperature. The solid was filtered and the wet cake
was washed with 9 L of 20% methanol in toluene then 9 L of
10% methanol in toluene. The solid was suction dried at
ambient temperature under nitrogen to give 1.79 kg of 1 as
the toluene solvate; the yield was 77% for the three steps from
diol 28. The nonsolvate form is available by two methods.
(a ) Recr ysta lliza tion of 1: The toluene solvate form of
nucleoside 1 (30 g) was dissolved in 240 mL of 25% water in
1-propanol at 50 °C and the resulting solution was seeded. The
water concentration was reduced to 2% by azeotropic distil-
lation at reduced pressure while maintaining the volume
constant with the addition of 1-propanol. The slurry was cooled
to about 20 °C and the crystallized product was isolated by
filtration to give 25 g of solid after suction drying at ambient
temperature.
P ota ssiu m 4,6-Dia m in o-5-(2,2-d ieth oxyleth yl)p yr im i-
d in e-2-th iola te (32). The crude organic solution of 30 was
charged to a 100-L flask and concentrated to ∼8 L, and the
concentrate was flushed with 15 L of toluene. The concentrate
was flushed with 18 L of anhydrous ethanol. GC showed <5
vol % of toluene. The concentrate was diluted to 34 L with
anhydrous ethanol. Thiourea (2.60 kg, 34.2 mol) was added
in one portion and the slurry cooled with an ice bath.
Potassium tert-butoxide solid (3.84 kg, 34.2 mol) was added
over 15 min with 5.5 L of ethanol rinse and the slurry
exothermed to 43 °C. The flask was fitted with a reflux
condenser and reaction was warmed to 78 °C. Upon reaching
temperature the reaction first became homogeneous then, after
a 1-2 h age at 78 °C, a slurry formed. The reaction was aged
an additional 16.5 h at 78 °C at which point the slurry was
sampled. The sample was diluted with H2O prior to HPLC
assay, which showed 7.9 area % thiourea remaining (typically
5-10 area %). The reaction mixture was diluted with 7.6 L
more of ethanol and cooled to 21 °C over 90 min. After aging
1 h 15 min at 21 °C, the batch was filtered and the cake
washed with 38 L of ethanol in three portions. The wet cake
was dried under nitrogen flow with vacuum on the filter pot
to give 8.70 kg of off-white solid 32. HPLC analysis showed
95.6 area % and acid titration showed 93 wt % purity. Loss
on drying was 6.2 wt %. The corrected yield was 85%. HPLC
assay conditions: 3 mm × 3 cm C-8 column; temperature 35
°C; flow rate 2 mL/min; eluent 0.1% H3PO4/acetonitrile, hold
1 min at 100% H3PO4 then ramped to 75/25 acetonitrile/
H3PO4 over 6 min; UV 210 nm; retention times, thiourea 0.23
min, 33 0.7 min, 32 2.6 min, and disulfide 3.0 min.
(b) Hot Slu r r y of 1 w ith 1-p r op a n ol: The toluene solvate
form of nucleoside 1 (30 g) was dissolved in 240 mL of 2% water
in 1-propanol and the slurry was heated at 60-65 °C for 4 h.
After the solution was cooled to about 20 °C, the crystalline
solid was isolated by filtration to give 25 g of the nucleoside
as the unsolvated crystal form.
Analytical data for the nonsolvated 1:5 [R]365 -156.8 (MeOH,
4-Am in o-7H-p yr r olo[2,3-d ]p yr im id in e-2-th iol (33). To
a 100-L flask equipped with a mechanical stirrer, thermo-
couple, and N2 inlet were charged 40 L of H2O and 11.75 L of
5 N HCl. The potassium salt 32 (7.50 kg, 23.5 mol) was added
over 25 min with 7 L of H2O rinse and the solution was
warmed to 50 °C over 50 min. A slurry was formed on
warming. The resulting slurry was sampled after 10 min at
50 °C and the sample was diluted with water prior to HPLC
assay. Assay at this point showed complete consumption of
1
c 1.0 w/v %); H NMR (DMSO-d6, 600 MHz) δ 0.64 (s, 3 H),
3.64 (ddd, J ) 3.4, 5.0, and 12.1 Hz, 1 H), 3.80 (ddd, J ) 2.0,
5.0, and 12.1 Hz, 1 H), 3.83 (ddd, J ) 2.0, 3.4, and 8.9 Hz, 1
H), 3.93 (dd, J ) 7.2 and 8.9 Hz, 1 H), 5.02 (s, 1 H), 5.06 (d, J
) 7.2 Hz, 1 H), 5.09 (t, J ) 5.0 Hz, 1 H), 6.12 (s, 1 H), 6.55 (d,
J ) 3.5 Hz, 1 H), 6.98 (br s, 2 H), 7.45 (d, J ) 3.5 Hz, 1 H),
8.04 (s, 1 H); 13C NMR (DMSO-d6, 150 MHz) δ 19.59, 59.76,
72.05, 78.64, 82.07, 90.53, 99.47, 102.42, 121.30, 149.69,
J . Org. Chem, Vol. 69, No. 19, 2004 6265