Table 1. Optimization of the Large-Scale Epoxidation of Dienyl Phenyl Sulfone 4
entry
scale (g)/cat. load (mol %)
additive (equiv)
n-Bu4NF (1)
oxidant (equiv)
time (h)
conversion (yield (%), ee (%))
1
2
0.2/1
0.2/1
6
6
6
6
6
6
6
4
4
4
4
4
4
17
17
17
2
traces
NH4F (1)
25
3
0.2/1
DMAP (1) or NH2C(S)NH2 (1)
Me3NO (1)
traces
4
0.2/1
50ꢀ60
traces
5
0.2/1
Ph3PO (1)
17
2
6
0.2/1
HMPA (1)
50ꢀ60
7
0.2 /1
0.2/1
Na3PO4 (1)
17
4.5
17
4.5
4.5
4.5
3d
10
8
Na3PO4 (0.4)/NH4BF4 (1.2)
Na2HPO4 (0.4)/NH4BF4 (1.2)
Na3PO4 (0.4)/NH4BF4 (1.2)
Na3PO4 (0.4)/NH4BF4 (1.2)
Na3PO4 (0.4)/NH4BF4 (1.2)
Na3PO4 (0.4)/NH4BF4 (1.2)
>97 (72,a 99b)c
NR
9
0.2/1
10
11
12
13
1/0.9
>95c
30/0.8
120/0.6
350/0.6
>95 (99)c
>95 (99)c
>95 (66e; 99)c
a The product was purified by flash chromatography. b The ee of the reaction was determined via chrial HPLC using a chiralpack AD column. c The
addition of H2O2 was performed dropwise and portionwise (1 equiv/30ꢀ40 min). d The reaction was run in MeOH (0.5 M), the concentration increase
afforded faster reaction. e the product was isolated by crystallization from MeOH (1 M) according to Torres’ procedure.
The reaction was usually carried out in methylene choride
with 5ꢀ15% of (salen)Mn(III) catalyst, 10ꢀ40 mol % of
4-(3-phenylpropyl)pyridine N-oxide (P3NO) as cocatalyst,
and buffered bleach as oxidant. The estimated first gen-
eration cost of of preparation of 1 mol of epoxide 3 was
>$6000 without factoring waste processing. Recently,
Torres used Pietikainen’s conditions5 and reported an
improved environmentally friendly large-scale preparation
of epoxy dienyl sulfone 5.6 The reaction was run for 12ꢀ
24 h in methanol with 1 mol % of catalyst, 1 equiv of
ammonium acetate, and 6 equiv of hydrogen peroxide.
Along withthe substantiallydecreasedcostassociatedwith
using 1% catalyst, the switch to MeOH made this new
protocol more environmentally friendly. Using this meth-
od, epoxy vinylsulfone 5 was obtained in 72% yield and
99% ee. Further optimization of this transformation
through screening of new additives led to a significant rate
increase at further decreased catalyst load. Using TBAF or
NH4F as sources of fluoride for chlorideꢀfluoride ex-
changemet with little success. The size ofthe countercation
was only slightly advantageous in the case of NH4F.
Switching to 4-(dimethylamino)pyridine (DMAP) or
thiourea did not accelerate the reaction under similar
conditions which employed Me3NO (Table 1, entry 4).
Phosphorus-centered species were screened next. How-
ever, Ph3P(O) had little effectpresumably for steric reasons
(Table 1, entry 5). Interestingly, HMPA dramatically
increased the rate of the reaction (Table 1, entry 6) but
did not meet environmental requirements. Significantly,
the use of Na3PO4 accelerated the reaction when NH4BF4
was also included to increase the solubility of the additive.
Itisbelieved thatthe accelerationof thereaction wasdue to
the basicity of the additive whichformedHOOꢀ in situand
accelerated the formation of the MndO complex. Filtra-
tion of the salts also improved purification of the product
on a large scale. Base-catalyzed epoxide opening being one
of the major pathways of decomposition of the product, it
was believed that using Na2HPO4 would afford higher
yield. However, no reaction and complete decomposition
of the catalyst were observed (Table 1, entry 9). Attempts
at decreasing the amount of Na3PO4 beyond 40 mol %
were unsuccessful, as lower reaction rate and decreased
conversions resulted. Finally, at higher scales (Table 1,
entries 10ꢀ12), the catalyst load was gradually decreased
to 0.6 mol % without a detrimental effect on the ee and the
reaction rate. However, portionwise (epoxidation on scale
larger than 10 g) and dropwise (epoxidation on 100 g scale)
additions were critical for the success of the reaction
(Table 1, entries 8ꢀ12). Finally, for concerns of scalability
(concentration scale larger than 100 g), addition of oxidant
to 0.5 M was found to have no visible effect on the outcome
of the reaction despite a noticeable increase in the
exotherm of the reaction. Direct crystallization of the
product from the methanolic reaction media according
to Torres’ protocol provided two crops of the desired
epoxide in 60ꢀ70% overall yield and 99% ee. The scope
of this new protocol was extended to various dienyl
sulfones such as the analogous 6-membered dienyl sulfone
2. Satisfactorily, this protocol was extended to this sub-
strate, although partial aromatization of the product to
diphenyl sulfone could not be avoided under these condi-
tions. Extension to dienyl triflate and its more stable
(5) Pietikainen, P. Tetrahedron 1998, 54, 4319.
(6) Park, T.; Torres, E.; Fuchs, P. L. Synthesis 2004, 1895.
B
Org. Lett., Vol. XX, No. XX, XXXX