X. Li et al.
Benzaldehyde is mainly produced from toluene chlorina-
tion followed by hydrolysis in the domestic industry, which
is a serious polluting process and should be modified in
terms of production cost. Compared with the traditional
preparation method, the direct oxidization of toluene to
benzaldehyde and benzyl alcohol with molecular oxygen
used as an oxidant is an environmental-friendly synthesis
route. However, the majority of the oxidation process pro-
ceeds under harsh conditions such as high temperature,
high pressure, large energy consumption, and limitation
due to the recycle of transition metal catalysts [5, 6]. In
industry, liquid-phase toluene oxidation in the SINA pro-
also needs to be reused, immobilization of the metal con-
tents such as M/ZSM-5 [19] and Cosalen/SiO [20] with
2
NHPI were used in the hydrocarbon and alkylarene oxi-
dation. We believe that binding the active site NHPI and
co-catalyst metal component together can actually realize
the reuse of the catalytic system. NHPI incorporated onto
Cu-BTC metal–organic frameworks (BTC=benzene-1,3,5-
tricarboxylic acid) for toluene aerobic oxidation [21] was
a meaningful attempt, but was limited by low activity. We
previously immobilized N,N-dihydroxypyromellitimide
(NDHPI) on pre-grafted glycidoxypropyl chains of SBA-
15, and thereby improved the catalytic performance in the
toluene aerobic oxidation with Cosalen as a co-catalyst
under mild reaction conditions. It is noticeable that the
toluene conversion rate decreased sharply in the absence
of Cosalen [3], but Cosalen is limited by low recyclability
and a strong tendency to form dimers, resulting in deactiva-
tion [22]. In this work, NDHPI was immobilized on the Co-
doped mesoporous sieve SBA-15 through chemical bond-
ing. Then the new composite catalyst was used in toluene
aerobic oxidation and its reusability was investigated.
cess is carried out at 165°C and 1.0 MPa with Co(OAc)
2
used as the catalyst. This route has a toluene conversion
rate of 14–15% and a benzoic acid selectivity of 92–93%,
only a small amount of byproducts (e.g. benzaldehyde and
benzyl alcohol) [3, 7]. With the growing market demand
for benzaldehyde and benzyl alcohol, it is urgent to develop
a new toluene catalytic oxidation system for selective for-
mation of these two substances [5, 8–10]. As reported, a
liquid-phase air oxidation of toluene to benzaldehyde and
benzyl alcohol in the solvent-free or promoter-free condi-
tion and using cobalt tetraphenylporphyrin as the catalyst
has a conversion rate of 8.9% and total selectivity of 60%
2 Experimental
3
at 160°C, 0.8 MPa, and 0.04 m /h airflow [8]. The man-
ganese tetraphenylporphyrin supported on chitosan used
as a catalyst for toluene catalytic oxidation yielded a 5.9%
conversion and 96% selectivity at 195°C and 0.6 MPa [11].
As is well-known, benzaldehyde and benzyl alcohol are
more susceptible to secondary oxidation to benzoic acid,
so reducing the reaction temperature may be an effective
way to improve the selectivity of intermediates from the
dynamic perspective.
2.1 Preparation of Catalysts
2.1.1 Preparation of Co‑SBA‑15
In
a typical procedure, P123 [triblock copolymer
(PEO PPO PEO )] (3.98 g) and Co(OAc) ·4H O
2
0
70
20
2
2
(0.25 g) were dissolved in a HCl solution (120 mL, pH 1)
under stirring at 40°C to form a homogeneous mixture.
Then the mixture was added with tetraethoxysilane (TEOS)
(9 mL) under vigorous stirring for 24 h, then transferred to
a Teflon reaction kettle, and crystallized at 100°C for 24 h.
The mixture was stirred and evaporated to a viscous mate-
rial, which was then dried overnight at 100°C. Finally, the
polymeric structure-directing agent was removed by calci-
nation at 550°C for 6 h. The resulting carrier was coded as
Co-SBA-15.
N-hydroxyphthalimide (NHPI) and its analogues are
known as radical-generating agents, the O–H bonds break
down easily to form phthalimide N-oxyl (PINO) radicals.
Under mild conditions, PINO abstracts a hydrogen atom
from the substrate to activate the carbon hydrogen bond,
thus promoting the oxidation of hydrocarbon [12–15].
Together with the non-toxicity and availability, it attracts
attention from researchers. As reported, a newly-developed
oxidizing system NHPI/O /Co(II) is able to efficiently cata-
2
lyze the oxidation of various organic compounds under
mild conditions and at moderate oxygen pressure and tem-
perature [16]. Metal salts as co-catalysts play an impor-
tant role in the NHPI-catalyzed oxidation with molecular
oxygen. Owing to large dosage repuired and dissolubil-
ity in polar solvents, more attention has been paid to the
reuse of NHPI immobilization in recent years. NHPI has
been immobilized on silica gels [17], in ionic liquid [18],
aminiomethyl polystyrene and chloromethyl polystyre-
nevia amide or ester bonds [6]. Since metal co-catalyst
2.1.2 Preparation of NDHPI‑Epoxy/Co‑SBA‑15
First, NDHPI was synthesized according to a reported
method [23]. Then NDHPI (1.00 g) and 3-(glycidoxypro-
pyl) trimethoxysilicane (GPTMS) (2.83 g) were added into
ethyl acetate (120 mL). The mixture was refluxed under
a nitrogen atmosphere and at 80°C for 24 h. After reac-
tion, the resulting mixture was centrifuged and the pre-
cipitate was washed with dichloromethane (150 mL) to
form NDHPI-epoxy. Secondly, Co-SBA-15 (4.00 g) was
1
3