Macromolecules
Article
These ring-opening addition reactions of benzoxazines with
suitable aromatic compounds are highly interesting in terms of
synthesizing novel compounds and to develop polymers
containing a high amount of phenolic −OH groups. Actually,
this approach was first reported in 1965 by Burke et al. by
reacting 1,3-benzoxazines and phenols to obtain amino-
alkylated phenols.40 And then, by applying this procedure as
an alternative method, the reaction of benzoxazine and phenol
dimers, trimers, and tetramers gave several azacalixarenes with
different ring sizes.41 This concept was extended to polymer
synthesis by Endo et al., and the ring-opening addition reaction
of a monofunctional benzoxazine with 2-methylresorcinol (2-
MR) gave an adduct containing four hydroxyls. In this
reaction, 2-MR acted as a bifunctional reagent to react with
2 equiv of the monofunctional benzoxazine. Additionally, 2-
methylresorcinol was also used as cross-linker for side-chain
polybenzoxazine precursors.42 In the case of bifunctional
benzoxazines, the same reaction produced ring-opened main-
chain polybenzoxazines having molecular weights between 0.8
and 3.9 kDa with broad dispersity (Đ).43 In another study, a
similar concept was applied by using a trifunctional
benzoxazine and different phenolics to obtain cross-linked
polymers with good thermal properties such as 78% char yield
at 500 °C.44
In the past decade, benzoxazines containing amide groups in
the structure are an emerging class of monomers as additional
properties may be imparted to the resulting networks. Several
synthetic strategies ensuing different accomplishments were
reported. Initially, primary amine functional benzoxazine
monomers were synthesized as a useful intermediate for the
production of various amide and polyamides.45,46 Alternatively,
an amide linkage containing mono- and difunctional
benzoxazine monomers and main-chain polybenzoxazine
precursor was synthesized starting from commercially available
and relatively cheap 3,4-dihydrocoumarin (DHC). Besides,
DHC was also used to synthesize a similar main-chain
polybenzoxazine in a one-pot approach.47,48 Apart from these
syntheses, ortho-amide functional benzoxazines were designed
to utilize benzoxazole formation that takes place at ca. 250 °C
between the phenolic −OH and ortho-amide moiety with
water elimination (Scheme 2). This reaction transforms
It seemed appropriate to take advantage of the reactive
nature of benzoxazines toward phenols which is expected to
provide the possibility to synthesize advanced polybenzox-
azines by selecting proper phenol additives during curing of
classical benzoxazine monomers. This way, the requirement of
complicated benzoxazine monomer synthesis could be
avoided. We herein report a simple method to obtain an
alternative poly(benzoxazine−benzoxazole) system by using
various additive phenols.
EXPERIMENTAL SECTION
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Materials. Aniline (Merck, 99.5%), p-cresol (Sigma-Aldrich,
≥99.0%), paraformaldeyhde (Sigma-Aldrich, 95.0−100.5%), toluene
(Aldrich, 95.0−100.5%), ethanol (Sigma-Aldrich, 95.0−100.5%),
sodium hydroxide (Sigma-Aldrich, 95.0−100.5%), diethyl ether
(VWR Chemicals, ≥99.5%), resorcinol (Sigma-Aldrich, ≥99.0%),
phloroglucinol (Carlo-Erba, 98%), phenol (Sigma-Aldrich, ≥99.0%),
4-nitrophenol (Merck, ≥99.5%), 2-aminophenol (Sigma-Aldrich,
99.0%), benzoyl chloride (Sigma-Aldrich, ≥99.0%), N,N-dimethyla-
cetamide (DMAc, Sigma-Aldrich, anhydrous, 99.8%), acetone (Alfa
Aesar, 99+%), and distilled water were used as received.
Characterization. FTIR spectra were recorded on a PerkinElmer
FTIR Spectrum One spectrometer. Differential scanning calorimetry
(DSC) was performed on PerkinElmer Diamond DSC from 30 to 320
°C with a heating rate of 10 °C min−1 under nitrogen flow. A typical
DSC sample was 2−5 mg in a 30 μL aluminum pan. Thermal
gravimetric analysis (TGA) was performed on a PerkinElmer
Diamond TA/TGA with a heating rate of 10 °C min−1 under
nitrogen flow. Gel permeation chromatography (GPC) measurements
were performed on a TOSOH EcoSEC GPC system equipped with an
autosampler system, a temperature-controlled pump, a column oven, a
refractive index (RI) detector, a purge and degasser unit, and a
TSKgel superhZ2000, 4. 6 mm ID × 15 cm × 2 cm column.
Tetrahydrofuran was used as an eluent at flow rate of 1.0 mL/min at
40 °C. The refractive index detector was calibrated with polystyrene
and poly(methyl methacrylate) standards having narrow molecular
weight distributions. Data were analyzed by using Eco-SEC Analysis
software.
Synthesis of Monofunctional Benzoxazine Monomers from
p-Cresol (C-a) or Phenol (P-a). A typical solventless method was
used.56 Aniline (17.2 g, 0.185 mol), p-cresol (20.0 g, 0.185 mol) (or
phenol, 17.4 g, 0.185 mol), and paraformaldehyde (11.1 g, 0.370 mol)
were placed in a round-bottom flask, and the mixture was stirred at
100 °C for 2 h. After cooling the contents of the flask to room
temperature, the sticky product was dissolved in diethyl ether (250
mL) and extracted with 0.5 M sodium hydroxide (3 × 100 mL).
Then, the diethyl ether solution was washed with distilled water (3 ×
100 mL). The ether solution was dried with anhydrous MgSO4 and
filtered. Diethyl ether was evaporated by using a rotary evaporator.
The product was dried under vacuum at 45 °C for 24 h (yield ≈ 56%,
mp = 51 °C for C-a, and ≈49%, mp = 91 °C for P-a).
Scheme 2. Curing of ortho-Amide Benzoxazine to Produce
Polybenzoxazine and Subsequent Benzoxazole Formation
Synthesis of N-(2-Hydroxyphenyl)benzamide (2HPB). A
modified procedure was used.53 2-Aminophenol (5.41 g, 49.65
mmol) was dissolved in 70 mL of DMAc, and then the solution was
cooled to 0 °C. With vigorous stirring, benzoyl chloride (13.96 g, 99.3
mmol) was added dropwise into the solution. The reaction content
was stirred at 0 °C for 4 h and then at room temperature for 14 h.
Afterward, the mixture was poured in distilled water to precipitate the
product. After filtering, the obtained solid was washed with a copious
amount of cold water. The final product was dried under vacuum at
40 °C for 24 h, giving a light-brown solid (yield ≈ 90%, mp = 136
°C).
Polymerization Process. Benzoxazine monomer synthesized
from p-cresol (C-a) or phenol (P-a) was dissolved in acetone (the
volume of acetone was ca. 1.5 mL for 100 mg of monomer) and
mixed with resorcinol and pholoroglucinol in mole ratios of 1:1, 2:1,
3:1, 4:1, and 5:1 and also with phenol, p-cresol, 4-nitrophenol, and N-
(2-hydroxyphenyl)benzamide in a ratio of 5:1. The samples were
placed in a Teflon mold, and acetone was removed in a vacuum
polybenzoxazines into poly(benzoxazine−benzoxazole)s, re-
sulting in a high-performance thermoset with improved
mechanical performance and an apparent thermal stability
compared to classical polybenzoxazines.49−55 However, this
approach requires the synthesis of ortho-amide functional
benzoxazines, starting from the reaction of 2-aminophenols
with acid halides to obtain 2-hydroxyphenyl amides.
Subsequently, these molecules are used in classical benzoxazine
monomer synthesis by reacting with formaldehyde (or
paraformaldehyde) and a suitable primary amine that tolerates
the synthesis conditions.
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Macromolecules XXXX, XXX, XXX−XXX