Organic Process Research & Development
Article
(3) Ye, Qi.; Cao, H.; Yan, M.; Cao, F.; Zhang, Y. Y.; Li, X. M.; Xu, L.;
Chen, Y.; Xiong, J.; Ouyang, P. K.; Ying, H. J. Bioresour. Technol. 2010,
101, 6761.
(4) Ma, S. K.; Gruber, J.; Davis, C.; Newman, L.; Gray, D.; Wang, A.;
Grate, J.; Huisman, G.. W.; Sheldon, R. A. Green Chem. 2010, 12, 81.
(5) (a) Kizaki, N.; Yasohara, Y.; Hasegawa, J.; Wada, M.; Kataoka,
M.; Shimizu, S. Appl. Microbiol. Biotechnol. 2001, 55, 590. (b) Ye, Qi.;
Cao, H.; Zang, G. L.; Mi, L.; Yan, M.; Wang, Y.; Zhang, Y. Y.; Li, X.
M.; Li, J.; Xu, L.; Xiong, J.; Ouyang, P. K.; Ying, H. J. Appl. Microbiol.
Biotechnol. 2010, 88, 1277.
(6) (a) Yamamoto, H.; Mitsuhashi, K.; Kimoto, N.; Kobayashi, Y.;
Esaki, N. Appl. Microbiol. Biotechnol. 2005, 67, 33. (b) Yamamoto, H.;
Mitsuhashi, K.; Kimoto, N.; Matsuyama, A.; Esaki, N.; Kobayashi, Y.
Biosci. Biotechnol. Biochem. 2004, 68, 638.
(7) Itoh, N.; Isotani, K.; Nakamura, M.; Inoue, K.; Isogai, Y.; Makino,
Y. Appl. Microbiol. Biotechnol. 2012, 93, 1075.
taken periodically and centrifuged, and the isolated organic
phase was dried over anhydrous Na2SO4 and then assayed by
gas chromatography using a CP-Chirasil-DEX CB column
(Varian, USA).
Pilot Scale Reaction. The pilot reaction was performed in
a 50 L thermostatted glass reactor containing 20 L of KPB (20
mM, pH 6.5), 20 L of toluene, 4.0 kg of COBE, 2.188 kg of
isopropanol, 2.65 g of NAD+, 9.6 g of MgSO4, and 400 kU
(0.47 kg) of wet cells at 25 °C with an agitation rate of 120 rpm
for 24 h. When the reaction was terminated, the two phases
were separated. The aqueous phase was heated to 60 °C for 30
min, and after centrifugation, the supernatant was extracted
three times with the same volume of toluene. All of the
resultant organic phases were combined and concentrated
under vacuum. The crude product was refined by distillation
under a reduced pressure, and the product was collected within
a boiling point range of 84−90 °C under about 200 Pa, to yield
3.456 kg of (S)-CHBE.
(8) Cai, P.; An, M. D.; Xu, L.; Xu, S.; Hao, N.; Lin, Y.; Guo, K.; Yan,
M. Biotechnol. Lett. 2012, 34, 2223.
(9) Wang, L. J.; Li, C. X.; Ni, Y.; Zhang, J.; Liu, X.; Xu, J. H. Bioresour.
Technol. 2011, 102, 7023.
(10) Shimizu, S.; Kataoka, M.; Katoh, M.; Morikawa, T.; Miyoshi, T.;
Yamada, H. Appl. Environ. Microbiol. 1990, 56, 2374.
(11) Kosjek, B.; Nti-Gyabaah, J.; Telari, K.; Dunne, L.; Moore, J. C.
Org. Process Res. Dev. 2008, 12, 584.
(12) (a) Ni, Y.; Pan, J.; Ma, H. M.; Li, C. X.; Zhang, J.; Zheng, G. W.;
Xu, J. H. Tetrahedron Lett. 2012, 53, 4715. (b) Xu, G. C.; Yu, H. L.;
Zhang, X. Y.; Xu, J. H. ACS Catal. 2012, 2, 2566.
(13) Ni, Y.; Li, C. X.; Wang, L. J.; Zhang, J.; Xu, J. H. Org. Biomol.
Chem. 2011, 9, 5463.
(14) Gong, P. F.; Xu, J. H. Enzyme Microb. Technol. 2005, 36, 252.
CONCLUSIONS
■
Asymmetric bioreduction of COBE by recombinant E. coli
whole cells expressing carbonyl reductase ScCR was inves-
tigated, and the main reaction parameters were optimized. A
pilot scale reaction for the reduction of 4.0 kg of COBE was
performed in a 50 L thermostated stirred tank reactor using the
fresh wet cells of recombinant E. coli as a catalyst to provide
enantiopure (S)-CHBE, an important chiral precursor of
atorvastatin, in an isolated yield of 85.4% with >98% ee. The
specific production of the bioprocess was calculated to be as
high as 36.8 g/g dcw, which is the highest value known among
the whole-cell-catalyzed production of (S)-CHBE reported thus
far. The E factor of this bioprocess was calculated as only 1.78,
lower than that of the production process reported by Codexis
Inc. Moreover, this green-by-design process would be a good
candidate for the manufacture of the key intermediate of
atorvastatin.
AUTHOR INFORMATION
Corresponding Author
Fax: (+86)-21-6425 0840.
■
Notes
The authors declare no competing financial interest.
ACKNOWLEDGMENTS
■
This work was financially supported by the National Natural
Science Foundation of China (nos. 21276082 & 31200050),
Ministry of Science and Technology, P. R. China (nos.
2011CB710800 & 2011AA02A210), and the Innovation
Program of Shanghai Municipal Education Commission (no.
11431921600).
REFERENCES
■
(1) (a) Amidjojo, M.; Weuster-Botz, D. Tetrahedron: Asymmetry
2005, 16, 899. (b) Yasohara, Y.; Kizaki, N.; Hasegawa, J.; Takahashi,
S.; Wada, M.; Kataoka, M.; Shimizu, S. Appl. Microbiol. Biotechnol.
1999, 51, 847. (c) Saratani, Y.; Uheda, E.; Yamamoto, H.; Nishimura,
A.; Yoshizako, F. Biosci. Biotechnol. Biochem. 2001, 65, 1676. (d) He, J.
Y.; Sun, Z. H.; Ruan, W. Q.; Xu, Y. Process Biochem. 2006, 41, 244.
(e) Kaliaperumal, T.; Kumar, S.; Gummadi, S. N.; Chadha, A. J. Ind.
Microbiol. Biotechnol. 2010, 37, 159.
(2) Yamamoto, H.; Matsuyama, A.; Kobayashi, Y. Appl. Microbiol.
Biotechnol. 2003, 61, 133.
743
dx.doi.org/10.1021/op500088w | Org. Process Res. Dev. 2014, 18, 739−743