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65
presence of a base at atmospheric pressure. After recovering and
purification by distillation, lactonitrile is then hydrolyzed to lactic
acid using a concentrated solution of hydrochloric acid or sulphuric
as by-products. The as-synthesized crude lactic acid is esterified
with methanol, generating the methyl lactate, which is recovered,
purified and finally hydrolyzed under acidic conditions to produce
is recycled to the process unit [1].
Other possible chemical routes to obtain lactic acid consist in the
reaction of acetaldehyde with CO and water at high temperatures
and pressures, chloropropionic acid hydrolysis and hydrolysis of
propylene with nitric acid [11,12]. All these routes require drastic
operation conditions and/or are based on harmful and toxic chem-
not economically viable either [11].
as the main feedstocks and the chemical processes are carried out
in aqueous solutions with metal salts [17,18]. The conversion of
glycerol to lactic acid with inorganic hydroxides as homogeneous
catalysts has also been reported [13,14]. This transformation occurs
temperature are the main disadvantages.
Alternatively, lactic acid can also be obtained from renewable
sources (glucose and glycerol) using heterogeneous catalytic sys-
tems [19]. Glycerol is a relevant bio-renewable feedstock due to
its ever-growing availability as a consequence of the widespread
biodiesel production. Furthermore, it has been shown to be a
flexible starting material for many other intermediates. As a mat-
ter of fact the use of other organic compounds easily obtained
from glycerol may also be a promising alternative as they can
allow producing lactic acid under much milder conditions. 1,2-
propanediol, dihydroxyacetone and hydroxyacetone or acetol can
be listed amongst the most suitable glycerol intermediates [20–25].
Hydroxyacetone stands out as a key chemical for producing lac-
tic acid since it is not only obtained from glycerol [24,26] but also
from a wide variety of biomass-derived compounds [27,28]. Never-
theless, it has surprisingly been neglected and specific systematic
studies on hydroxyacetone transformation to lactic acid are rarely
found. It is quite clear though that studying its transformation may
also provide a better understanding of lactic acid formation from
other oxidative routes. As a matter of fact hydroxyacetone invari-
ably appears as a major intermediate in all processes, whether using
a ketone or glycols as starting materials.
using CuK␣ radiation (1.5406 Å), operating at 30 kV and 15 mA. The
diffraction patterns were obtained in the range 2–90◦ by increasing
2ꢀ with 0.01 steps.
Surface area, pore volume and average pore diameter were
determined from N2 physisorption at −196 ◦C according to BET and
BJH methods. Analyzes were conducted on an ASAP 2020 apparatus
from Micromeritics. Prior to analyzes the samples were treated at
300 ◦C under vacuum.
Chemical composition of the commercial catalysts was deter-
mined by X-ray fluorescence (XRF) in a S8 Tiger spectrometer from
Bruker. Powder samples were analyzed without any previous treat-
ment.
The morphology of the catalysts was identified by trans-
mission electron microscopy (TEM) that was conducted on
a
Tecnai 20 FEI microscope operating at 200 kV. The pow-
der samples were firstly ultrasonically dispersed in 2-propanol
and then deposited on a carbon-coated copper grid for TEM
examination.
2.3. Catalyst evaluation and analytical method
The catalytic tests were carried out in liquid phase in a glass
semi-batch reactor heated in an oil bath. Before the reaction, the
catalyst was reduced at 350 ◦C for 1 h under pure H2 flow at
50 mL/min. The reactions were performed at 40 ◦C and atmospheric
pressure, using 250 mL of an aqueous solution of hydroxyacetone
at 0.20 mol/L as starting material. A constant flow of synthetic
air (30 mL/min) was bubbled into the reaction medium through-
out the experiment and it was stirred at 1000 rpm to guarantee
that the reactor content was powerfully mixed, to favor gas
diffusion and to ensure kinetic control. Different alkaline condi-
tions were provided by continuous addition of a NaOH solution
into the reactor through an addition vessel attached to a reactor
mouth. The pH measurement was possible through a pH probe
placed into the reactor throughout the experiments. Unless indi-
cated otherwise, all catalytic runs were monitored for 6 h and
liquid aliquots (1 mL) were taken at every 30 min to determine
hydroxyacetone conversion and products formation. The samples
were analyzed by HPLC in a Waters Alliance equipment cou-
pled to a photodiode array detector (PDA) and a refractive index
detector (RID) operating at 50 ◦C. A Biorad Aminex HPX-87H ion
exchange column was used at 65 ◦C to separate all products; the
analyzes were performed in isocratic elution mode (0.7 mL/min),
using
a H2SO4 aqueous solution at 0.005 mol/L as mobile
The objective of this contribution is thus to assess the selec-
tive aqueous-phase transformation of hydroxyacetone to lactic acid
over a heterogeneous catalyst under mild conditions.
phase.
Initial reaction rates (rates at the zero conversion limit) were
determined by calculating the initial slope (dC/dt) from the time-
resolved profiles of hydroxyacetone concentration.
2. Experimental section
2.1. Materials
2.4. Characterization of used catalysts
Hydroxyacetone (Sigma–Aldrich 90%), d,l-lactic acid (Fluka
90%), pyruvic acid (Sigma–Aldrich 98%), pyruvic aldehyde (SAFC,
40% in water), sulphuric acid (Merck, 95–97%) and NaOH (Vetec, PA)
were the chemicals used in this work. 1 wt% and 5 wt% platinum-
supported on Al2O3 commercial powders (Sigma–Aldrich) were
used as oxidation catalysts and they were labeled 1Pt/Al2O3 and
5Pt/Al2O3, respectively.
The catalysts were recovered after liquid-phase reaction and
characterized as concerning the most critical points – porosity,
metal leaching and dispersion. BET surface area was determined
by N2 physisorption at −196 ◦C in a Micromeritics ASAP 2020
apparatus. Platinum loading was assessed by X-ray fluorescence
spectrometry (XRF) in a S8 Tiger spectrometer from Bruker while
its dispersion was estimated by hydrogen chemisorption at 35 ◦C
in Micromeritics AutoChem 2920 equipment. Platinum dispersion
was calculated by assuming a stoichiometry (H:Pt) of 1:1. Comple-
mentarily, after filtration to separate the solid catalysts, the liquid
phase was also analyzed by atomic absorption spectroscopy (AAS)
in a Varian 280FS equipment.
2.2. Characterization of fresh catalysts
Crystalline phases were identified by X-ray powder diffraction
(XRD) that was performed in a Rigaku Miniflex diffractometer