206
K. Omata et al. / Catalysis Today 259 (2015) 205–212
and improves the acrylic acid yield. According to their latest report,
the yield of acrylic acid reached to 50.5% by optimization of the
reaction conditions [21].
2.2. Catalyst characterization
Surface area of the catalysts was estimated by BET method
where nitrogen physisorption amount was measured at 77 K with
a BEL max 00094 (BEL Japan Inc.). Prior to the measurement, the
samples were evacuated at 473 K for 2 h. Powder X-ray diffraction
(XRD) pattern of the catalysts was recorded on RINT2200 (Rigaku)
with Cu K␣ radiation (tube voltage: 40 kV, tube current: 20 mA).
Scanning transmission electron microscope (STEM) images were
obtained with a HD-20000 (HITACHI). The composition of catalysts
was determined by inductively coupled plasma atomic emission
spectroscopy (ICP-AES). The acid amount of catalysts was mea-
sured by NH3-TPD with a TPD apparatus (BEL Japan Inc.). Prior to
the measurement, the samples were pretreated under He flow at
673 K for 2 h. NH3 was adsorbed on the catalysts at 473 K. Acidity
of catalysts was measured by FT-IR spectroscopy (PARAGON 1000,
Perkin Elmer) of adsorbed pyridine with a furnace cell with CaF2
windows, containing a self-supporting disk of sample. The sam-
ples were pretreated in a vacuum at 623 K. Pyridine was adsorbed
onto the samples at 373 K and after evacuation at 523 K for 1 h, the
adsorption spectrum was recorded. The spectrum of adsorbed pyri-
dine on sample in the presence of water vapor (4.6 Torr) was also
recorded.
Nevertheless, the values have not come up to that in the possible
dation. (For example, Cs2.5H0.5PW12O40 catalyst gives an acrolein
yield of 98% in the glycerol dehydration [13]. On the other hand,
Mo–V based catalyst gives acrylic acid yield of 98% in the acrolein
oxidation [22].) The direct transformation of glycerol to acrylic
acid is desirable but still a challenging process because not only
improvement of selectivity for each reaction by catalyst design but
also tune of optimum conditions for each reaction is required to
achieve higher acrylic acid yield.
We have recently reported the orthorhombic-Mo3VOx and
trigonal-Mo3VOx catalysts which exhibit a high yield of acrylic
acid of more than 90% in the acrolein oxidation [23]. Because the
orthorhombic and trigonal phases show similar catalytic prop-
erties, we have advocated their local structure, which is the
layered structure comprising 6- and 7-rings of metal-oxide octa-
hedral and pentagonal columns, is important for high oxidation
catalysis. We have also reported that W–Nb–O catalysts synthe-
sized by hydrothermal method have a layered structure similar to
orthorhombic Mo–V–O [24] and gave acrolein in high yield in gas-
phase glycerol dehydration in the presence of water and oxygen
[25].
If a complex oxide has both enough acidity and acrolein-
oxidizing capability comparable to orthorhombic Mo–V–O, it is
expected to be an efficient catalyst for the direct transformation of
glycerol to acrylic acid. In the present work, we applied the complex
metal oxides composed of W, Nb and V having the orthorhombic-
like structure as a catalyst for the first time to the direct oxidative
glycerol transformation to acrylic acid, and investigated effects
of constituent materials on the selectivity for the glycerol trans-
formation. And then we further tried to improve the catalytic
performance by surface modification with phosphoric acid.
2.3. Catalytic testing
Transformation of glycerol was carried out in a vertical fixed-bed
reactor. A mixture of 0.02–0.80 g of catalyst powder and sea sand
(catalyst + sea sand = 2 ml) was set in a Pyrex glass tube with 12 mm
internal diameter and pretreated at 573 K in flowing 20% O2/N2 for
0.5 h before the reaction. A glycerol-water 1:5 (mol/mol) solution
was fed into the top of reactor with a micro feeder. Pure N2 or O2/N2
was introduced with mass flow controllers. The molar composition
of reaction gas was glycerol/N2/H2O = 5/70/25 (absence of O2) or
glycerol/O2/N2/H2O = 5/14/56/25 (presence of O2). Reaction prod-
ucts and unconverted glycerol in both liquid and gas phases were
collected hourly in an ice trap (273 K) and a Tedlar bag connected
at the end of the trap. Products in the liquid phase were analyzed
with FID-GC (GL science GC353, 30 m 0.32 mm TC-WAX capillary
column). Products in the gas phase were analyzed with FID-GC
(Shimadzu GC14B, Gaskuropak54 column) and TCD-GC (Shimadzu
GC8A, Porapak QS and MS-13X column). Glycerol conversion and
product selectivities and yields were calculated by Eqs. (1)–(3).
2. Experimental
2.1. Catalyst preparation
2.1.1. W–V–Nb–O by hydrothermal method
The complex metal oxide catalysts of W, V and Nb were prepared
by hydrothermal synthesis method. (NH4)6[H2W12O40]·nH2O
(Nippon Inorganic Color & Chemical Co., Ltd., >90.8% as WO3),
VOSO4·nH2O (Mitsuwa Chemical Co., Ltd., 61.9%) and Nb2O5·nH2O
(Soekawa Chemical Co., Ltd, 70.8% as Nb2O5) were used as raw
materials. The metal salts were added in 45 ml of ion-exchanged
water under stirring. This mixed suspension was put in a stainless
The formed solid was filtered, washed with ion-exchanged water,
dried at 353 K and then calcined at 673 K for 4 h in air. The W/Nb
ratio in the preparative materials was set to be 1.35 (W 2.7 mmol,
Nb 2.0 mmol in 45 ml water) according to our previous articles
[25]. W–V–Nb–O, W–V–O, and V–Nb–O were prepared from solu-
tion consisting metals with W:V:Nb = 1.35:0.1–0.6:1, W:V = 1.35:1,
V:Nb = 0.4:1, respectively. Nb–O was also synthesized by the same
procedure as described above.
Moles of glycerol reacted
Moles of glycerol fed
Glycerol conversion (%) =
× 100
(1)
Product selectivity (%)
Moles of carbon in a product defined
Mole of carbon in glycerol reacted
=
× 100
(2)
Moles of carbon in a product defined
Moles of carbon in glycerol fed
Product yield (%) =
× 100(3)
2.1.2. Addition of P to W–Nb–O by impregnation method
Phosphoric acid-added catalysts were prepared by impreg-
nation of uncalcined W–Nb–O (W:Nb = 1.35:1) or W–V–Nb–O
(W:V:Nb = 1.35:0.3:1) with an aqueous solution of phosphoric acid,
followed by calcination at 673 K in air. The content of P was set to
be 2.5 wt% of the supports after optimization of P content.
Oxidation of acrolein was carried out in the same reac-
tor as the transformation of glycerol. Reaction conditions were:
catalyst weight, 0.2 g; reaction temperature, 458–658 K; total
flow rate, 77 ml min−1
acrolein/O2/N2/H2O = 1/15/58/26.
; molar composition of reaction gas,