Organic Process Research & Development 2002, 6, 660−664
Kinetics and Products Distribution of Selective Catalytic Hydration of Ethylene-
and Propylene Oxides in Concentrated Aqueous Solutions
I. A. Kozlovsky, R. A. Kozlovsky,* A. V. Koustov, M. G. Makarov, J. P. Suchkov, and V. F. Shvets
D.I.MendeleeV UniVersity of Chemical Technology of Russia, Chair of Basic Organic and Petrochemical Synthesis,
9
Miusskaya Square, Moscow 125047, Russia
and metalate anions.7 The kinetics and reaction mechanism
-8
Abstract:
The kinetics of selective hydration of ethylene- and propylene
oxides in concentrated aqueous solutions is studied during
homogeneous catalysis by sodium bicarbonate. The mathemati-
cal model of the process with determined parameters adequately
describing the rate of the reaction and products distribution is
developed.
of the hydration of R-oxides using homogeneous catalysis
3
,10,11
by salts have been explicitly studied.
obtained have shown that at a concentration of some salts
of about 0.5 mol/L the distribution factor b ) k /k is reduced
The kinetic data
1
0
10-fold more (to 0.1-0.2). This enables the production of
monoglycol with high selectivity at water/oxide molar ratios
close to 1. We have used hereinafter homogeneous nucleo-
philic catalysts with the above-mentioned properties for the
creation of industrial heterogeneous catalysts of a selective
hydration of ethylene- and propylene oxides by means of
an immobilization of anions of salts on heterogeneous
Introduction
The reaction of ethylene- and propylene oxides hydration
is an industrial way of obtaining of glycols, in particular
ethylene glycolsone of the most-produced large-scale
products of industrial organic synthesis, with the world
12-17
18-24
carriers.
The largest ethylene glycol producers Shell,
(4) Masuda, T. Production of polygydric alcohol. (Mitsui Toatsu Chem Inc.).
JP 61-271229, 1986.
1
annual production in 2000 of about 15.3 million t/year. The
(5) Masuda, T. Production of polygydric alcohol. (Mitsui Toatsu Chem Inc.).
oxide hydration reaction proceeds on a serial-to-parallel route
with a formation of homologues of glycol:
JP 61-271230, 1986.
(6) Masuda, T.; Asano, K. H.; Naomi, A. S. Method for preparing ethylene
glycol and/or propylene glycol. (Mitsui Toatsu Chem Inc.). EP 0226799,
1
992; U.S. Patent 4,937,393, 1990.
C H O
C H O
2 4
2
4
(7) Keen, B. T. Carbon dioxide-enhanced monoalkylene glycol production.
(Union Carbide Corp.). U.S. Patent 4,578,524, 1985.
(8) Keen, B. T.; Robson, J. H. Continuous process for the production of alkylene
glycol in the presence of organometalate. (Union Carbide Corp.). U.S. Patent
H O
8 HOCH CH OH
8
2
2
2
k0
k1
C H O
2
4
4,571,440, 1986.
HO(CH CH O) H
8 etc. (I)
2
2
2
k2
(9) Odanaka H.; Yamamoto T.; Kumazawa T. Preoparation of high-purity
alcylene glycol. (Nippon Shokubai Kagaku Kogyo Co. Ltd.). JP Patent
5
6-090029, 1981.
(10) Lebedev N. N.; Shvets V. F.; Romashkina L. L. Kinetics Catal. (Russ.)
976, 17(3), 583.
where k
0
, k , k are the rate constants of the series stages.
1 2
1
Presently, all ethylene- and propylene glycol is produced
in industry by a noncatalyzed reaction. Product distribution
in the reaction I is regulated by the oxide-to-water ratio in
the initial reaction mixture. The ratio of rate constants for
the stages of reaction I is unfavorable for monoglycol
formation (the distribution factor b ) k /k for a noncatalyzed
1 0
reaction of ethylene oxide with water according to different
data sources gives value 1.9-2.8 ). For this reason consider-
(
(
(
(
11) Lebedev N. N.; Shvets V. F.; Romashkina L. L. Kinetics Catal. (Russ.)
1976, 17(4), 888.
12) Shvets V. F.; Makarov M. G.; Suchkov J. P.; et al. Method for obtaining
alkylene glycols. (Vega Chemical Co. Ltd.). RU Patent 2001901, 1993.
13) Shvets V. F.; Makarov M. G.; Suchkov J. P.; et al. Method for obtaining
alkylene glycols. (Vega Chemical Co. Ltd.). RU Patent 2002726, 1993.
14) Shvets V. F.; Makarov M. G.; Koustov A. V.; Kozlovsky, I. A.; Kozlovsky,
R. A.; Suchkov, J. P. Process for obtaining alkylene glycols. WO 9733850,
1997.
2
(15) Shvets V. F.; Makarov M. G.; Koustov A. V.; Kozlovsky, I. A.; Kozlovsky,
R. A.; Suchkov, J. P. Method for obtaining alkylene glycols. RU Patent
able excess of water (molarity up to 20×) is applied to
increase the monoglycol yield in industry. This results in a
considerable power cost at the final stage of product isolation
from dilute aqueous solutions.
2
122995, 1999.
(
16) Shvets V. F.; Makarov M. G.; Koustov A. V.; Kozlovsky, I. A.; Kozlovsky,
R. A.; Suchkov, J. P. Method for producing alkylene glycols. WO 9912876,
1999.
(17) Shvets V. F.; Makarov M. G.; Koustov A. V.; Kozlovsky, I. A.; Kozlovsky,
R. A.; Suchkov, J. P. Method for obtaining alkylene glycols. RU Patent
One of the ways of increasing the monoglycol selectivity
and, therefore, of decreasing water excess is the application
of catalysts to accelerate only the first stage of the reaction
2149864, 2000.
(18) Reman W. G.; Van Kruchten, E. M. G. Process for the preparation of
alkylene glycols. (Shell Oil Co.). U.S. Patent 5,488,184, 1996.
(
19) Van Kruchten, E. M. G. Process for the preparation of alkylene glycols.
Shell Oil Co.). U.S. Patent 5,874,653, 1999.
3
-6
I. Such catalysts are the anions of salts of some acids
(
(20) Van Kruchten, E. M. G. Catalytic hydrolysis of alkylene oxides. (Shell
Oil Co.). WO 9923053, 1999.
*
To whom correspondence should be addressed. E-mail: (R.A.K.)
kra@muctr.edu.ru; (V.F.S.) shvets@muctr.edu.ru.
(21) Van Kruchten, E. M. G. Quaternary phosphonium salt catalyst in catalytic
hydrolysis of alkylene oxides. (Shell Oil Co.). WO 0035840, 2000.
(22) Van Kruchten, E. M. G. Carboxylates in catalytic hydrolysis of alkylene
oxides. (Shell Oil Co.). WO 0035842, 2000.
(23) Kunin R.; Lemanski M. F.; Van Kruchten, E. M. G. Catalyst stabilising
additive in the hydrolysis of alkylene oxides. (Shell Oil Co.). WO 0035841,
2000.
(
(
(
1) Noor-Drugan, N. Testing Times for Ethylene Glycol Makers. Chem. Week
1
999, March 3, 32.
2) Dyment O. N.; Kazansky K. S.; Miroshnikov A. M. Glycols and Their
DeriVatiVes (Russ.) Moscow, 1976.
3) Lebedev N. N.; Shvets V. F.; Romashkina L. L. Kinetics Catal. (Russ.)
1
976, 17(3), 576.
6
60
•
Vol. 6, No. 5, 2002 / Organic Process Research & Development
10.1021/op010099+ CCC: $22.00 © 2002 American Chemical Society
Published on Web 07/20/2002