4
010
Journal of the American Ceramic Society—Matschat et al.
Vol. 94, No. 11
overcome the lack of suitable certified reference materials
CRMs) in the field of advanced ceramic materials BAM
the same way as the other sub-samples of the homogeneity
study.
(
Federal Institute for Materials Research and Testing in coop-
eration with the Working Group “Special Materials” of the
Committee of Chemists of GDMB Society for Mining, Met-
allurgy, Resource and Environmental Technology has started
a program on reference material development. CRMs based
The determination of the metallic traces Al, Ca, Cr, Cu,
Fe, Mg, Mn, Ni, Ti, Zr was carried out by inductively cou-
pled plasma optical emission spectrometry (ICP OES) using
aliquots of digestion solutions. The digestion procedure of
the sub-samples is described in Ref. [4] An ICP OES spec-
trometer “IRIS-advantage Duo” (Thermo Fisher Scientific
Inc., Waltham, MA) was used for the measurements. To
minimize influences of drifts, drift corrections were made.
The solutions of the sub-samples were measured at two dif-
ferent days and the mean values of the results from both
days of measurements were calculated. To further improve
the precision of the measurements more than one analytical
spectral line was used for analysis (number of spectral lines
in parentheses) for the analytes Al(2), Cr(3), Fe(3), Mg(2),
Mn(3), Ni(2), Ti(3), Zr(3).
1
3
®
on silicon carbide (BAM-S003 ) and silicon nitride (ERM -
ED101 ) are already available. The certification of CRM
ERM -ED102 boron carbide described in this article is
1
4
®
1
5
related to the third material in this series. All reference
materials were certified following the relevant guidelines, i.e.
1
6–18
ISO-Guides 31, 34, and 35,
“Guidelines for the produc-
1
9
tion of BAM reference materials” and “Technical Guide-
lines for the Production and Acceptance of a European
Reference Material”.
20
Homogeneity measurements for Si and Na were carried
out by the direct solid sampling method of ETV-ICP OES
using the spectrometer ICP IRIS Intrepid XSP (Thermo
Fisher Scientific Inc.) in combination with the ETV system
II. Experimental Procedure
1) Candidate Material
About 32 kg of boron carbide material (type F360,
05M422) was taken from a single batch of the customary
(
3
¨
ETV4000 (Spectral Systems, Furstenfeldbruck, Germany)
production line of the producer (ESK Ceramics GmbH &
Co. KG, Kempten, Germany). For the intended purpose of
the reference material the stoichiometry of the boron carbide
powder was not relevant. It was therefore not important to
select a boron carbide powder with a specific B/C stoichio-
metry as candidate material but to select a customary boron
carbide powder with measurable concentrations of relevant
trace elements and where, with respect to grain size, chemical
stability can be assumed.
since the precision of ICP OES with liquid samples was not
sufficient for these elements. For the determination of both
elements Freon R12 (dichlorodifluoromethane) was added.
The temperature in the evaporation step was 2300°C which
is only slightly below the melting temperature of boron car-
bide. The sub-sample mass intake was 2.5 mg.
The homogeneity of the total C distribution was deter-
mined with the combustion instrument Leco WC 200 (Leco
Instruments, St. Joseph, MI) using an inductively heated
furnace and infrared detection. Tungsten and iron granules
were added to the sub-samples. The sub-sample mass intake
was 25 mg.
Oxygen and nitrogen were determined in 50 mg sub-sam-
ples in one step by carrier gas hot extraction (CGHE) using
a Leco TC 436 instrument (Leco Instruments) equipped with
a resistance furnace device with graphite crucible and infra-
red and thermal conductivity detection cells.
The material was bottled into 320 bottles each containing
1
00 g of the material. The particle size of the material was
investigated by laser light diffraction using a Mastersizer
000 (Malvern Instruments Ltd, Malvern, Worcestershire,
U.K.). The results are given in Table I.
2
(
2) Homogeneity Testing
Twenty out of the 320 bottles were representatively picked
by a combination of random access and systematic selection
to test for homogeneity of the whole material and to ensure
that each bottle is representative for the whole batch of 320
bottles. Four sub-samples from each of the 20 bottles were
filled into vials and distributed to each laboratory participa-
ting in the homogeneity investigation. Thus, most analytes
were measured 80 times for the homogeneity testing. For
analytes for which the determination was very time-consum-
ing (B, Na, Si, total C, free C, O, and N), sub-samples from
only 10 of the 20 selected bottles were used for homogeneity
determinations, i.e., 40 determinations in total were
performed.
The mass fraction of total boron was determined using a
titration device (Metrohm AG, Zofingen, Switzerland). The
determination was carried out after an alkaline digestion of
100 mg of material according to Blumenthal followed by
titration with 0.1 mol/L NaOH and addition of mannitol
(mannitoboric acid procedure).
The mass fraction of HNO soluble boron was determined
3
using the same titration device as for total boron. The mea-
surements were carried out after boiling 4 g of the sample in
5
3
1.6 mol/L HNO under reflux followed by titration of the
dissolved boron with 0.1 mol/L NaOH with addition of man-
nitol. The investigation of the water soluble boron was done
using the same analytical technique, but after extraction of
A thoroughly homogenized sample was produced to deter-
mine the repeatability of the methods used for the homoge-
neity investigations. This sample was prepared from about
2
the sample in H O at 60°C. The result was then expressed as
mass fraction of boron oxide (so called “adherent boron
oxide”). Both extraction methods are empirical but they have
been found useful in characterizing boron carbide. It is
assumed that water extracts only boron oxide and that nitric
acid extracts both boron oxide and elemental boron.
2
(
0 g of the material highly homogenized in the “Mixer/Mill”
Spex Industries Inc., Edison, NJ) for 10 min (5 9 2 min)
using polypropylene vessels and balls and distributed to the
laboratories involved in homogeneity testing. The laborato-
ries in most cases took 20 sub-samples (in some cases less)
from the highly homogenized material and analyzed them in
Free carbon was determined from 100 mg sub-samples by
oxidizing carbon to carbon dioxide (CO
sulfuric iodic acid at a temperature of 100°C. The liberated
CO was carried by an inert gas stream to the coulometric
CO2 detection system (Strohlein Bruker Elemental, Kalkar,
2
) using hot chromic
2
¨
2
1
Table I. Particle Size of Boron Carbide Obtained
with Laser Light Diffraction
Germany).
Particle size in lm
(3) Stability Testing
Due to its physical and chemical properties the B
can be assumed to be stable under normal storing conditions.
However, there is a slight chance of instability due to oxida-
tion of boron carbide to boron oxide according to the
formula:
4
C material
D
D
10
21.5
33.6
51.4
60.4
50
D90
D97