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core–shell structure but with very rough surface. They grafted
polystyrene on the SD copolymer particles via surface initiated
atom transfer radical polymerization. Then the polystyrene chain
brushes on the particle surface were sulfonated and neutralized
with aniline which was polymerized with potassium persulfate
as oxidant [28]. For the core–shell morphology presented by some
Pani composites with gel type SD copolymers is expected specific
surface areas relatively low. For the composites of Pani over parti-
cles containing grafted polystyrene chains was suggested an in-
crease of specific surface area due the very rough surface of the
particles, although the authors did not presented no surface area
measurement.
applying it to the esterification of ricinoleic acid obtaining ester
yields about 95%.
The aim of this work was to produce SD copolymer/Pani com-
posites with high porosity and surface area with Pani dispersed
overall support surface. The in situ polymerization was carried
out with one and four cycles to vary the amounts of Pani in the
supports. The composites were evaluated as acid catalyst in the
esterification of stearic acid with methanol.
2. Experimental
2.1. Materials
Yagudaeva et al. prepared Pani coatings of a sulfonated SD
copolymer (Dowex-gel type) and composite materials based on sil-
ica gel surface modified by a sulfonated SD copolymer [29]. Aniline
was polymerized with ammonium persulfate as oxidant forming a
thin polymeric coating on the macroporous support surface based
on silica gel and sulfonated SD copolymer. It is expected these
macroporous Pani composites present higher specific surface area
than Pani/Gel type SD copolymer composites. The morphology of
the macroporous Pani composites and the original support were
characterized by mercury porosimetry but no SEM image was
showed.
1,4-Dioxane UV/HPLC grade stabilized with 1.5 mg/L of 2,6-di-
tert-butyl-4-methyl-phenol, toluene 99.5%, heptane 98%, acetone
99.5%, methyl alcohol 99.8%, ethanol 99.5%, hydroxyethylcellulose,
gelatin powder, benzoyl peroxide 65% (BP), Aniline PA, sodium
chloride 99%, sodium dodecyl sulfate 99%, sodium hydroxide 97%,
phenolphthalein 1% solution, stearic acid 95%, sulphuric acid 95–
98%, nitric acid 65%, hydrochloric acid 37% were used as received.
Styrene and divinylbenzene were purified washing with NaOH
solution followed by reduced pressure distillation.
The composites of Pani and SD copolymers described before
were produced with the sulfonated copolymer in general with a
gel-type porosity. In this paper we used macroporous SD copoly-
mers with different surface areas and no previous chemical modi-
fication to produce composites with Pani. SD copolymers have
been widely used to prepared ion exchange resins. They were cho-
sen because the surface area, porosity and particle size can be
easily controlled to produce different polymeric supports [30,31].
The effects of porogenic agent or diluent type, dilution degree
and divinylbenzene (DVB) content on the porosity and swelling
properties of SD copolymer are well known [30–32]. The use of dil-
uents which solvate the copolymer chains produce small pores and
higher surface areas than nonsolvating diluents. The SD copolymer
prepared with solvating diluents swell more in good solvents than
that prepared with nonsolvating ones. Generally, a large amount of
DVB also leads to increasing in the specific surface area. For the SD
copolymers prepared with nonsolvating diluents the increasing in
DVB content has little effect on swelling of the entangled chains
[32]. In this work we prepared two macroporous SD copolymers
with different DVB contents in order to produce SD copolymers/
Pani composites with high and low specific surface areas. We used
high proportions of nonsoltanting diluents to produced structures
with similar swelling properties.
In a previous work, the in situ polymerization of aniline in a
macroporous SD copolymer with ammonium persulfate as oxi-
dizing agent and HCl as dopant did not produce a homogeneous
distribution inside the support [18]. The high hydrophobicity of
the copolymer and the beginning of polymerization as soon as
the oxidant was added favored the Pani formation on the sup-
port external surface. In order to overcome this difficulty, we
chose an alternative Pani synthetic route using benzoyl peroxide
as oxidizing agent. Benzoyl peroxide (BP) has been described as
an oxidizing agent for Pani synthesis, presenting advantages as
good stability in the synthesis conditions, the reaction can be
carry out at room temperature and BP can be easily solubilized
in organic solvents [33–37].
2.2. Synthesis
2.2.1. Synthesis of styrene–divinylbenzene (SD) copolymers
Copolymers synthesis was carried out through aqueous suspen-
sion polymerization in
a 1 L three-neck round-bottom flask,
equipped with a mechanic stirrer, reflux condenser and a ther-
mometer. The aqueous phase (AP) was composed by hydroxyethyl-
cellulose at 0.26% (w/v), sodium chloride at 0.59% (w/v) and gelatin
at 0.12% (w/v). The organic phase (OP) was prepared dissolving 1%
of initiator BP in a mixture containing styrene and divinylbenzene
monomers at room temperature. Heptane and toluene were used
as porogenic agents with a volume ratio of 85/15 and 150% dilution
degree in relation to monomers volume. Two kinds of copolymers
were produced and denominated SD29 and SD84 for which nomi-
nal molar percentages of DVB were 29% and 84%, respectively. The
real percentages of DVB were approximately 16% and 46%, since
technical grade DVB used had concentration of 55%. The proportion
between AP and OP was maintained 4/1 (v/v). The organic phase
was added to aqueous phase leaving the system under stirring
about 15 min before initial heating. The temperature was kept at
70 °C with stirring at 250 rpm for 24 h. Finally, the copolymer
beads were filtrated and washed with water and then with ethanol
at 50 °C about 1 h several times until the filtrated to be miscible
with water. The copolymers were dried at 70 °C for 24 h. The
copolymer beads were sieved and the particles in the range of
400–600 lm were used to prepare the composites.
2.2.2. Synthesis of SD copolymer/Pani composites
SD copolymer/Pani composites prepared using SD29 and SD84
with one reaction cycle were called SD29/Pani-Cl and SD84/Pani-
Cl, respectively. In a 100 mL Erlenmeyer, 4 g of each resin were
put in contact with 40 mL of ethanol/aniline solution with a vol-
ume ratio of 80/20. Each system was mechanically stirred in a sha-
ker for 3 h in order the copolymer become swollen by aniline. In
another 100 mL Erlenmeyer, a reactive solution were prepared
mixing 2.3 ꢀ 10ꢁ3 mol of benzoyl peroxide (BP) in 20 mL of diox-
ane, 1.4 ꢀ 10ꢁ3 mol of sodium lauryl sulfate in 6 mL of water and
0.06 mol of hydrochloric acid. The swollen copolymer in the first
Erlenmeyer was filtrated and added to the reactive solution. The
aniline polymerization was carried out under mechanical stirring
in a thermo regulated bath at 25 °C for 24 h. After, the composites
were vacuum filtrated and washed with methanol and ketone until
Pani has been described as a promising polymer to be used as
catalyst in the esterification reaction of carboxyl acids and transe-
sterification of triglycerides. Palaniappan et al. [36] has presented
good results for direct esterification of lauric, caproic, stearic and
cinnamic acids obtaining above 90% yield of product conversion
under 70 °C, 24 h and 20 wt% of polyaniline as catalyst. Zieba
et al. [38] has synthesized polyaniline over carbon support and