462
M. Ivanda et al. / Journal of Molecular Structure 834–836 (2007) 461–464
Table 1
oxidation of silane with N2O: SiH4 + cN2O fi p-
SiOx + (1 ꢁ p)SiH4 + 2pH2 + (c ꢁ px)N2O + px N2. The
silicon nanocrystals were formed by phase separation of
SiOx (x < 2) structure induced by thermal annealing:
SiOxfi (1 ꢁ x/2) Si + x/2 SiO2, where N2O/SiH4 ratio con-
trols the Si amount in the layer.
Deposition parameters of SiOx thin films
Sample
U(SiH4)/sccm
U(N2O)/U(SiH4)
S1
S2
S3
6.2
37.7
80.5
4.04
1.14
1.03
absorption spectroscopy and scanning electron microscopy
(SEM).
2. Experimental
The LPCVD method is most successfully applied in
deposition of polysilicon thin films from SiH4 in the tem-
perature range 580–660 ꢀC and SiO2 layers from SiH2Cl2
at 900 ꢀC. The scheme of the conventional hot-wall hori-
zontal LPCVD reactor is shown in Fig. 1. The base of
device is a quartz tube placed in a spiral heater. The tube
is evacuated on the pressure of 0.1 Pa and heated on to
the wanted temperature to 1000 ꢀC. The temperature sta-
bility is 1 ꢀC. The deposition starts with entering of the
working gas in the tube. The working (dynamical) pressure
is 10–200 Pa.
In this experiment the non-stoichiometric oxide SiOx
(x < 2) were deposited on a (111) oriented silicon substrate
with a diameter of 50 mm set at 7 mm from the 1st
(dummy) wafer. The depositions were carried out by
thermal decomposition of 2% (S1) and 26% silane (S2
and S3) diluted in argon. The deposition temperatures
was 748 ꢀC. The flow rate ratios of nitrous oxide and silane
U(N2O)/U(SiH4) are presented in Table 1. The SiOx films
were further thermally annealed at 900, 1000 and 1100 ꢀC
in air. Upon annealing the decomposition of SiOx into
SiO2 and elemental Si takes place. After the decomposition,
the excess Si atoms form Si clusters embedded in a SiO2
matrix. The size of Si clusters is expected to become larger
for the higher annealing temperatures. The deposited layers
were characterized by Raman spectroscopy using Dilor
Z-24 Raman triple monochromator spectrometer, IR
3. Results and discussion
The main difference between CVD depositions at low
pressure and atmospheric pressure is in ratio of the mass
transport velocity and the velocity of reaction on the sur-
face. At atmospheric pressure these quantities are of the
same order of magnitude. While the velocity of the mass
transport depends mainly on the reactant concentration,
diffusion, and thickness of the border layer, the velocity
of the surface reaction depends mainly on the concentra-
tion of reactants and temperature. As diffusion of gas is
reciprocal to pressure, it will decrease 1000 times if the
pressure reduces from atmospheric value to 100 Pa. Now
the carrier gas is not more necessary, the substrates could
approach more closely, and deposited films shows better
uniformity and homogeneity. The working gas, that regu-
larly consist of the gas for dilution and of the reactive
gas, after entering spreads inside the tube and flows above
the hot substrates (thin wafers of silicon, quartz or some
other material) placed in the quartz holders. The wafers
in the tube reactor are radiantly heated by resistive hearing
coils surrounding the tube. The critical factors that influ-
ence on thickness uniformity and film content are positions
of the substrates, temperature profile in the zone of deposi-
tion, reactor geometry, deposition time, working pressure,
as well as the quantity and content of all gases or vapors
that enter in the reactor.
Fig. 2a shows the FTIR spectrum of the sample S1. The
band above 1000 cmꢁ1 is assigned to the asymmetric
stretching of the Si–O–Si bridge. This peak position can
be used for reasonable stoichiometry estimation in case
of a homogeneous SiOx alloy [4]. The observed peak posi-
tion at 1072 cmꢁ1, which differs from the position of ther-
mally grown oxide at ꢂ1080 cmꢁ1, gives the composition
x = 1.9. The SEM image in Fig. 2b shows that the layer
is porous and inhomogeneous. These results show that
the structure of deposited layer is more close to the silica
structure than to SiO structure.
In order to decrease the composition x we have
decreased the flow rate ratio to: U(N2O)/U(SiH4) = 1.14
(sample S2). Fig. 3 shows the Raman spectra of as depos-
ited and annealed samples. The Raman spectra shows the
characteristic bands of SiOx structure that consists of the
broad peaks at 160 and 460 cmꢁ1 which corresponds to
the TO and TA phonon-like bands. Upon thermal anneal-
ing the decomposition of SiOx into SiO2 and elemental Si
Fig. 1. Schematic description of the LPCVD device.