Molecules 2019, 24, 3717
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3.1. PA Synthesis
Protocatechuic acid was obtained by the caustic fusion of vanillin. In a nickel crucible potassium
hydroxide (33 g, 0.588 mol) is added with a small volume of water (4 mL). A crucible is placed in
an oil bath, and an overhead mechanical stirrer is installed. Heating is set to 260 ◦C and stirring is
set to ca. 100 rpm. After a few minutes, the salt mixture becomes a homogeneous viscous mixture.
Vanillin (12 g, 0.079 mol) is then carefully added into the solution. After 45 min, the reaction is stopped
and allowed to cool down. The reaction mixture is dissolved in water (200 mL), and the product is
then recovered by acidification/precipitation with hydrochloric acid. Filtration in a Buchner funnel
yields 9.5 g of protocatechuic acid (0.061 mol). The aqueous phase is further extracted three times with
diethyl ether (50 mL). The organic phase in then dried over anhydrous MgSO4 and evaporated under
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reduced pressure to recover an additional 2.1 g of protocatechuic acid (0.013 mol, 94% yield). H-NMR
(400 MHz, d6-DMSO): δ 7.32 (s, H, ArH), δ 7.27 (d, 1H, ArH), δ 6.79 (d, 1H, ArH).
3.2. VA Synthesis
Synthesis of vanillic acid is achieved by an identical procedure, only maintaining reaction
temperature at 150 ◦C. Potassium hydroxide (33 g, 0.588 mol) and water (4 mL) mixture are brought to
a gel in the nickel crucible by maintaining heating at 150 ◦C and constant stirring ca. 100 rpm. Vanillin
(12 g, 0.079 mol) is then added, and left to react for 45 min. After allowed to cool down, the mixture is
dissolved in water (200 mL), and vanillic acid is crushed out by acidification with hydrochloric acid.
10.3 g of vanillic acid can be recovered (0.067 mol). Extraction of the aqueous phase with diethyl ether
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further yields 1.9 g of vanillic acid (0.012 mol, 99%+ yield). H-NMR (400 MHz, d6-DMSO):
(s, 1H, ArH), δ 7.43 (d, 1H, ArH), δ 6.84 (d, 1H, ArH), δ 3.92(s, 3H, CH3).
δ 7.44
3.3. Polymerisation of VA and PA
Vanillic acid and protocatechuic acid are polymerised by polycondensation using Steglich
esterification reaction. The phenol compound (3 mmol) is added to a 50 mL round bottom flask and
dissolved in 30 mL of solvent (DMF or DMSO). 3.6 mg of DMAP (0.03 mmol) and 680 mg of DCC
(3.3 mmol) are further added to the flask. Magnetic stirring is set up ca. 300 rpm until complete
homogenisation of the solution. The round bottom flask is then fitted with a condenser, and the
reaction is allowed to carry on in reflux condition. After the reaction, the mixture is left to cool down
and is then filtered to remove insoluble side product dicyclohexylurea. Complete removal of DHU is
reached by overnight Soxhlet extraction with acetone. The soluble fraction is then dissolved in DMSO
and added dropwise to a large volume of THF to crush out high molecular weight fractions.
4. Conclusions
In this work, we reported the synthesis and polymerisation of a bio-based monomer from lignin,
PA. Its AB2 configuration was compared to another monomer with simple AB structure, VA. During
the polymerisation study side reaction with the solvent was detected. However, in those conditions,
the final synthesised polymer gained better thermal properties and was able to reach a high degree of
polymerisation. Both polymers exhibited high antioxidant properties, due to the presence of phenolic
groups in the structure. NMR spectroscopy was used to characterise the different side reactions
and their effect on the polymer structure. In future work, we ought to improve the PA-polymer
characterisation, focussing on the structure (degree of branching) and physico-mechanical properties.
This polymer is expected to have a great impact as a 100% bio-based polymer with antioxidant
properties. Applications are expected for paint, packaging, emulsion, formulation or drug delivery
application. In addition, the phenol terminated structure allows easy post-modification and will be
considered in future work to create further applications for this polymer.