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H. Lin et al. / Journal of Catalysis 372 (2019) 19–32
heterogeneous chemoselective hydrogenation of
aldehydes (acrolein and crotonaldehyde) [9,17–20].
a
,b-unsaturated
the clean Ag(1 1 0) surface formed undesired saturated aldehyde
as the main product, but the surface Osub/Ag(1 1 1) with subsur-
face oxygen centers favored the formation of unsaturated alcohol
[26]. Experimentally, a profound influence of oxygen treatment
on activity and selectivity was observed on the Ag/ZnO and Ag/
SiO2 catalysts for acrolein hydrogenation [2]. Oxygen treatment
significantly enhanced the allyl alcohol selectivity of Ag/ZnO,
but subsequent hydrogen treatment only slightly decreased the
allyl alcohol selectivity, suggesting the importance of subsurface
oxygen. Introducing a small amount of air into the reaction mix-
ture was observed to promote allyl alcohol selectivity to a high
level of 42% on Ag/SiO2 catalyst. These facts stress that construct-
ing electropositive or polar Ag sites favoring the coordination of
the C@O bond is crucial for obtaining high production efficiency
for unsaturated alcohols. For real catalysts, constructing effective
Ag catalytic sites through the relatively stable interaction
between Ag atoms and neighboring oxygens from oxide supports
or additives may be more practical than simply inserting mobile
oxygen into Ag ensembles by high-temperature calcination.
An interesting pressure dependence of product distribution in
Differently from effective Pt-based catalysts supported on redu-
cible oxides such as TiO2 and CeO2 [2,21,22], Ag catalysts display
better unsaturated alcohol selectivity on nonreducible oxide
(SiO2, Al2O3, and ZnO). The O-vacancy sites on the Pt/TiO2 surface
help to activate the C@O bond of crotonaldehyde and form an
intermediate to react with the spillover H provided by the Pt to
produce crotyl alcohol. In contrast, Pt/SiO2 displayed poor perfor-
mance as a result of the inactive role of SiO2 [22]. Claus et al. com-
pared the performance of monometallic Ag catalysts supported on
TiO2 and SiO2 in crotonaldehyde hydrogenation [18]. Ag/TiO2-LTR
reduced at a low temperature of 473 K displayed a selectivity for
crotyl alcohol of 53%, which was much higher than that obtained
on Ag/TiO2-HTR reduced at a high temperature of 773 K (28%).
An antipathetic Ag particle size effect was observed, as Ag/TiO2-
HTR with a smaller Ag particle size of 1.4 0.5 nm possessed lower
hydrogenation activity than Ag/TiO2-LTR with a larger Ag particle
size of 2.8 1.9 nm. In contrast, Ag/SiO2 catalysts from different
preparation methods including sol–gel, impregnation, and
precipitation–deposition showed comparable crotyl alcohol selec-
tivity of 59 3% in spite of their differences in Ag particle size, pre-
senting structure-insensitive catalysis. For the difficult
chemoselective hydrogenation of acrolein, which is the simplest
gas-phase hydrogenation of
a,b-unsaturated aldehydes was
observed, and the change of adsorption geometry induced by dif-
ferent substrate surface coverage was assumed to be the main
cause [27,28]. Claus et al. found that the threshold pressure for
allyl alcohol formation was about 100 mbar, and the increase of
reaction pressure from 2 mbar to 20 bar led to a significant
increase of allyl alcohol selectivity from 0% to 42% on Ag/SiO2
[18,23]. Lambert et al. reported that on the Ag(1 1 1) surface, high
acrolein coverage forces the C@C bonds to tilt markedly and ren-
ders them less vulnerable to hydrogenation [10]. In addition, com-
petitive adsorption among various surface species including
hydrogen, intermediates, and deposits also influences the product
distribution. A study of acrolein hydrogenation on Ag/SiO2 revealed
that increasing partial pressures of acrolein and/or hydrogen from
50 mbar to 20 bar all led to increasing selectivity for allyl alcohol
[23]. Similarly, our previous investigation of bimetallic AuAg/
SBA-15 catalysts showed that under a constant reaction pressure
of 3.0 MPa, increasing the ratio of hydrogen to crotonaldehyde
brought about an increase in crotyl alcohol selectivity [29]. The
a,b-unsaturated aldehyde without a substituent at the C@C group,
monometallic Ag/SiO2, Ag/Al2O3, and Ag/ZnO showed an order of
maximum allyl alcohol selectivity of Ag/SiO2 (39%) < Ag/Al2O3
(42%) and Ag/ZnO (50%), reflecting the marked influence of oxide
supports [23]. A small Ag particle size effect was also revealed in
acrolein hydrogenation. Ag/SiO2 from incipient wetness with a
small average particle size of 2.5 nm displayed a turnover fre-
quency comparable to that of Ag/SiO2 from precipitation–deposi
tion with bigger Ag particles (14.2 nm), while the former showed
somewhat higher allyl alcohol selectivity [23].
An adsorption geometry of
a,b-unsaturated aldehydes on sur-
face catalytic sites is generally proposed for interpreting the
selectivity patterns. To date, the exact location and structure of
effective catalytic sites on Ag-based catalysts for the chemisorp-
tion and activation of the C@C and C@O bonds of
a,b-
unsaturated aldehydes and dihydrogen remain unclear and highly
controversial. Facet sites, low-coordination sites such as kinks or
edges, and interfacial sites on the boundaries of Ag particles and
supports have all been suggested as possible catalytic sites. Meyer
and co-workers found that the selectivity to allyl alcohol in Ag/
SiO2-catalyzed acrolein hydrogenation went up with increasing
Ag particle size from 1 to 9 nm and supposed that the Ag(1 1 1)
sites were likely responsible for the selective hydrogenation of
the C@O bond according to the variation of different surface sites
with metal particle size [15]. Theoretical study also predicted that
high-coordination-number sites over Ag(1 1 1) possess higher
selectivity for propanol than low-coordination-number sites
[24]. However, periodic density-functional calculations by Lim
et al. showed that on clear and regular Ag(1 1 1) surfaces, acrolein
is very weakly adsorbed, and the probability of Ag(1 1 1) being
responsible for the preferential activation of C@O bonds is very
low. Further, the flat Ag(1 1 0) and stepped Ag(2 2 1) surfaces also
interact very weakly with acrolein and provide very limited bond
activation. Therefore, the authors concluded that morphological
defect sites composing low-coordinated Ag atoms are responsible
for the formation of allyl alcohol [25]. Claus et al. ascribed the
high selectivity to crotyl alcohol over the Ag–Mn/SiO2 and Ag–
La/SiO2 catalysts to the formation of interfacial sites consisting
of accessible lower-valent metal cations or oxygen vacancies on
the matrix adjacent to Ag sites, which can induce interaction with
the free electron pair of the oxygen atom of the C@O bond.
Another density-functional study by Lim et al. suggested that
observed sensitivity of selective hydrogenation of
a,b-
unsaturated aldehydes mainly arises from the activation of polar
C@O bonds and nonpolar C@C bonds and the subsequent hydro-
genation with surface hydrogen species occurring on different cat-
alytic sites.
Rapid evolution of catalytic behavior in the initial stage of cat-
alytic operation and catalyst deactivation or instability are fre-
quently observed in the gas-phase hydrogenation of
a,b-
unsaturated aldehydes. Pt- or Rh-based catalysts commonly
undergo rapid deactivation during the first several hours on stream
and then step into the steady state with a relatively low deactiva-
tion rate [1,30]. However, few reports on catalytic performance
evolution of Ag-based catalysts in gas-phase hydrogenation of
a,
b-unsaturated aldehydes have been available so far. Strong time
dependence of activity and selectivity was reported in low-
pressure acrolein hydrogenation on the Ag/SiO2 [23]. At a reaction
pressure of 266 mbar, an induction period of 9 min for allyl alcohol
formation was instantly followed by a decrease in allyl alcohol
selectivity within a short reaction time of 20 min. Empirically, it
should be realized that the morphology and size of Ag aggregates,
the chemical state of Ag species, and the interaction and interfacial
structure between Ag crystallites and supports or additives may
change dynamically under real reaction conditions, resulting in
the induction, deactivation, or variation of Ag catalysts. With the
goal of developing practical Ag-based catalysts, catalytic stability
is a feature as important as activity and unsaturated alcohol
selectivity.