ACS Catalysis
Research Article
a
Table 2. Control Experiments on the Hydrolysis of Cellulose
yield based on carbon (%)
sugar product
mannose
byproduct
b
c
entry
reaction medium
distilled water
conv. (%)
glucose
fructose
oligomers
total
levoglucosan
5-HMF
others
1
28
29
26
22
39
4.6
4.3
3.8
3.1
0.5
0.8
0.8
0.5
0.6
0.8
0.8
0.6
15
17
17
13
21
23
22
17
0.2
0.2
0.2
0.1
1.8
1.9
2.0
1.4
5
4
1
3
17
18
19
20
10 μM H2SO4
50 μM acetic acid
filtrate of used K26
d
e
f
f
f
f
f
f
f
f
filtrate of used K26 and cellulose
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
n.d.
a
b
Reaction conditions: ball-milled cellulose, 324 mg; solution, ca. 40 mL. Rapid heating−cooling conditions (Supporting Information, Figure S1). 5-
c
d
Hydroxymethylfurfural. (conversion) − (total yield of the shown products). The filtrate of K26 aqueous mixture subjected to the rapid heating−
e
cooling conditions was used as the solvent. The filtrate of the mixture of the cellulose hydrolysis by K26 (Table 1, entry 2) was used as the solvent.
f
Determination was not possible because products in the primary reaction (Table 1, entry 2) were contained, and they underwent the degradation
during this reaction.
depended on their natures. The most active catalyst, alkali-
activated carbon K26, afforded 60% conversion of cellulose and
36% yield of glucose (entry 2). This glucose yield was obviously
higher than that in the control experiment without catalysts
(4.6%, entry 1). The other products were fructose (2.7%),
mannose (2.6%), water-soluble cello-oligosaccharides (2.5%),
and byproducts (16%). K26 was reusable up to 4 times without
loss of activity (Supporting Information, Figure S2). The
production of concentrated glucose (>10 wt %) was also easily
achieved (Supporting Information, Table S1), which is
beneficial to avoid the energy-consuming condensation of the
products. Notably, an inexpensive steam-activated carbon BA50
produced glucose in 17% yield (entry 5), which was applied to
the conversion of bagasse pulp (vide infra).
We have checked if K26 functions as a solid catalyst that can
hydrolyze cellulose. The pH value of an aqueous dispersion of
K26 was 4.9 because of weakly acidic surface functional groups.
Note that this result does not indicate the formation of soluble
acids from K26 because the pH of the solution returned to 5.8
after separation of K26 using a polytetrafluoroethylene
membrane. For comparison, 10 μM H2SO4 (pH 4.7) and 50
μM acetic acid (pH 4.6) were used in the hydrolysis of
cellulose, resulting in no enhancement of conversion or yield at
all (Table 2, entries 17, 18). As it is known that the hydrolysis
by H3O+ is negligible at pH higher than 4,26 the promotion of
the hydrolysis by K26 is not ascribed to the buffering effect
releasing H3O+ in the suspended state. Moreover, an aqueous
mixture of K26 was subjected to the reaction conditions at 503
K and filtered to remove the K26. The filtrate was used for the
hydrolysis of cellulose; however, the reaction was not
accelerated (entry 19). In addition, soluble acidic byproducts
formed from cellulose during the hydrolysis reaction degraded
only 11% of the cellulose, subtracting the conversion of
cellulose in the blank experiment (28%, entry 1) from that in
this reaction (39%, entry 20). Therefore, soluble compounds
would not be major active species in the hydrolysis of cellulose
by K26.
constant concentration of dissolved cellulose. However, the rate
increased almost linearly with increasing concentration of solid
cellulose (Supporting Information, Table S2). Although the
possibility of soluble active species or partial dissolution of the
substrate is not completely eliminated, these results suggest that
solid K26 hydrolyzes solid cellulose in addition to the
hydrolysis by hot-compressed water26 and small amounts of
acids derived from cellulose.
Considering that the hydrolysis of cellulose by carbon
catalysts also occurs at the solid−solid interface, their limited
collision is a major obstacle in this type of reaction. Therefore,
cellulose and K26 were ball-milled together, denoted as mix-
mill hereafter, as a pretreatment to improve their contact
(Supporting Information, Figure S3). The mixed state can
continue in the subsequent hydrolysis reaction thanks to the
insoluble properties of the catalyst and the substrate. The
hydrolysis of this mix-milled sample at 503 K resulted in 98%
conversion, and the products were glucose (57% yield),
fructose (4.3%), mannose (1.4%), oligomers (3.7%), and
byproducts (32%) (Table 1, entry 9). As the hydrolysis
reaction was already completed, milder conditions (453 K, 20
min) were chosen based on the effect of temperature
(Supporting Information, Figure S4) to produce sugars
selectively (entries 10−16). The modified reaction afforded
91% yield of sugars [glucose (20%), fructose (0.6%), mannose
(0.7%), and oligomers (70%)] with 98% selectivity (entry 11),
whereas the separately milled K26 and cellulose (viz., K26 and
cellulose, respectively, were singularly ball-milled) provided
only 14% yield of the products (entry 12). These two results
clearly indicate that the mix-milling pretreatment drastically and
selectively accelerates the hydrolysis of cellulose.
An extracted solution of the mix-milled sample with boiling
water was not active for the hydrolysis of singularly milled
cellulose (glucose yield 1.5%, oligomers 10%), thus showing
that the effect of mix-milling is not ascribed to the formation of
soluble active species from K26 during its ball-milling. The DP
of our mix-milled cellulose (690) and singularly milled one
(640) were similar because of the mild conditions (simple ball-
milling at 60 rpm). Furthermore, the extract of the mix-milled
sample with boiling water contained only a small amount of
soluble oligomers (2.2%). Hence, the enhancement of the
reaction performance by our mix-milling is not due to the
mechanocatalytic hydrolysis28,29 during the treatment but due
to the mixing. Accordingly, our pretreatment does not require
such high power to dissociate the glycosidic bonds.
We have also investigated whether or not cellulose is
hydrolyzed as a solid substrate. The ball-milled cellulose did not
contain a considerable amount of soluble oligomers (only
0.3%), verified by the extraction with boiling water, and the
milled cellulose had a high enough degree of polymerization
(DP = 640). The influence of the solubility of cellulose in water
was also estimated. If the slightly soluble portion of cellulose
(ca. 2 × 10−3 wt % at ambient temperature)27 corresponded to
the reaction performance, the hydrolysis rate should be
controlled by the saturated solubility of cellulose, giving a
Physicochemical properties of the milled samples were
further characterized to elucidate how the mix-milling pretreat-
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dx.doi.org/10.1021/cs300845f | ACS Catal. 2013, 3, 581−587