SELECTIVE REDUCTION OF NO WITH UREA OVER Cu/Al2O3
19
between 377 and 450◦C and 96% conversion at 500◦C. Also, urea. In addition, we found that 1% Cu–SG was highly
at no temperature did we observe N2O formation and N2 active and selective to N2 in the oxidation of NH3, as shown
was the only product seen. Even though the concentra- in Fig. 4. As a result, NO reduction with NH3 under the
tion of urea in the feed was higher than the stoichiometric oxidizing condition above 400◦C decreases sharply because
amount (Nreducing/NOx = 2), our preliminary NH3 analysis of the increased rate of the oxidation of NH3 to N2.
revealed that approximately 100 ppm NH3 at the exit of the
As compared to that of 1% Cu on alumina and 3%
reactor was present below 300◦C. However, above 350◦C, Cu/ZSM-5 catalysts reported in Refs. (19) and (20) under
we did not observe the formation of NH3. The reason is similar reaction conditions, the oxidation of NH3 and also
most likely oxidation of the excess amount of N-containing NO reduction with NH3 under oxidizing conditions over
compounds, such as NH3 or HNCO, to N2 or NO during our 1% Cu–SG catalyst is highly active and selective to N2.
the reduction of NO. It is plausible that the excess amount This may be due to the stabilized small CuOx crystallites
of urea is decomposed and hydrolyzed to NH3 and HNCO (diameter less than 5 nm based on XRD measurements) in
and that these N-containing compounds are oxidized to N2 the Al2O3 network induced during the sol–gel preparation
above 350◦C during the reduction of NO. In fact, we found used in this study. Because Centi et al. (19) and Ramis et al.
that the amount of N2 measured using the GC was ∼47% (13) showed that the copper oxide was the active phase for
higher than the amount of N2 that one could calculate for NO reduction with NH3 and the oxidation of NH3 to N2
the reduction of NO with NH3, HNCO, or urea at temper- under the oxidizing conditions, respectively.
atures above 350◦C. However, N2 balance calculation still
shows less than 30 ppm NH3 slip above 350◦C. This differ-
4.2. SO2 Effect
ence between NH3 analysis and N2 balance seems to be due
Centi et al. (18) reported that above 325◦C, a deep sul-
to either adsorption of NH3 on the catalyst or losses during
fation of the alumina support in addition to sulfation of
the NH3 analysis. This is plausible because it is known that
copper oxide was favored in the presence of SO2 and oxy-
NH3 adsorbs on alumina. At this time, we do not have the
gen, resulting in a detrimental effect on the regenerability
necessary analytical instrumentation for a detailed analysis
and the stability of the alumina. As shown in Fig. 4, under
of the product stream. The difference between this study
steady state conditions (1-h reaction time for each temper-
and others may be due to the different Cu loading, the na-
ature) or 2 days of exposure to the reaction gas mixture,
ture of support, and the preparation technique. We will re-
the presence of 25 ppm SO2 did not hinder the NOx con-
port the effect of Cu loading and the preparation method
version activity at any temperature. This seems to indicate
on the activity of Cu on alumina catalyst in the near future.
that neither deep sulfation of alumina nor the formation of
Katona et al. (12) reported that over polycrystalline plat-
CuSO4 occurred during the steady state or long-term tests
inum, NO was reduced by ammonia at a very high rate
when there was urea in the feed. In the literature, there
in the presence of oxygen. Also, Ramis et al. (13) showed
are conflicting reports on the activity of CuSO4 for NO re-
that dissociative adsorption of NH3, leading to adsorbed
duction by NH3. Recently, Centi et al. (19) showed that the
NH2 and H, was the first possible step in the reduction
copper oxide was more active than the copper sulfate. This
of NO with NH3 in the presence of oxygen. Similarly, we
is also in agreement with our findings. In fact, we found that
could speculate that the increased NO conversion activity
the activity of the catalyst decreased if the supply of aque-
as a function of oxygen may be due to the dissociative ad-
ous urea was interrupted temporarily, e.g., for 1 h. In this
sorption of ammonia over copper oxide to adsorbed NH2
case, the maximum conversion irrecoverably dropped from
or N- and H-containing species and that these N- and H-
99 to 89% at 450◦C. Our attempt to reactivate the catalyst
containing species react with NO to yield nitrogen. This is
using propene failed. This may be due to bulk aluminum
plausible because 1% Cu–SG catalyst decomposes and hy-
sulfate formation, leading to plugging of pores. Indeed, the
drolyzes urea starting at 250◦C, thus resulting in NH3 or
measurement of BET and pore size distribution of this used
HNCO. Increased oxygen concentration will accelerate the
catalyst revealed loss of surface area from ∼297 to 199 m2/g
reoxidation of copper patches formed as a result of the dis-
and an increase in the average pore diameter from D ∼ 55
sociative adsorption of NH3 on CuOx particles and move
˚
to ∼83 A.
the NO reduction to lower temperatures, similar to the ef-
fect of oxygen on the oxidation of propene (17).
AsseeninFig. 2, above400◦C, NOx conversiondecreased
5. CONCLUSIONS
sharply when gaseous NH3 was the reductant instead of
urea under similar reaction conditions. This indicates that
NH3 is not the only reductant during the reduction of NO the same reaction conditions.
• Urea is a more efficient reductant than ammonia under
with urea in the presence of oxygen and water over 1%
• The maximum NOx conversion temperature is depen-
Cu–SG catalyst. This is plausible because Koebel et al. (5) dent on oxygen in the feed. Regardless of oxygen concen-
reported that the formation of HNCO and NH3 increased tration, an S-shaped conversion-versus-temperature curve
with temperature during the decomposition/hydrolysis of is observed under our reaction conditions.