Organic Process Research & Development 2006, 10, 1199−1204
Salicylic Acid Nitration by Means of Nitric Acid/Acetic Acid System: Chemical
and Kinetic Characterization
Roberto Andreozzi,† Marisa Canterino,† Vincenzo Caprio,† Ilaria Di Somma,*,† and Roberto Sanchirico‡
UniVersita` di Napoli “Federico II”, p.le V. Tecchio, 80-80125 Naples, Italy, and Istituto di Ricerche sulla Combustione
(CNR), p.le V. Tecchio, 80-80125 Naples, Italy
Abstract:
implementation, this factor should be considered extensively
from the early stages of the process development.
The nitration of salicylic acid by means of HNO3/AcOH is
investigated, and the results are compared with those obtained
using different nitrating systems: HNO3/H2SO4/H2O (mixed
acid), HNO3/Ac2O/AcOH, aqueous HNO3 (70% by weight) at
343 K. Little differences are found in terms of yield of the
desired product (5-nitrosalicylic acid) among HNO3/AcOH
mixture, mixed acid, and HNO3/Ac2O/AcOH systems, aqueous
HNO3 giving the poorest results. However according to the data
collected during the present investigation the use of the system
HNO3/AcOH presents some advantages with respect to the
others for the separation and purity of desired product, waste
minimization, and safety improvements. The reaction kinetics
for the nitration of salicylic acid with this system is also
investigated. A global second-order kinetic law (one for the
substrate, one for nitric acid) is used in the analysis of the data
collected for the formation of the two mononitroderivatives (3-
nitro- and 5-nitrosalicylic acids) and of the side product
2-nitrophenol.
The present work aims at studying the nitration of salicylic
acid (AS) for the production of 5-nitrosalicyclic acid by
comparing the effectiveness of different nitrating systems.
This compound is an important intermediate for chemical
and pharmaceutical industries. The derivative amine (me-
salazine) is currently used as active species for the treatment
of various pathologies such as ulcerative colitis and Crohn’s
disease.5,6 From a literature survey it is highlighted that there
are two nitrating systems that have been normally adopted
for the production of the target compound: HNO3/H2SO4/
H2O (mixed acid)7,8 and HNO3 (70% by weight) at 343 K.8-10
A further system that, from literature indications, could be
used in this process is the mixture HNO3/Ac2O/AcOH. In
fact this system has been found to give good results in the
nitration of deactivated substrate.11 Unfortunately the HNO3/
Ac2O/AcOH system evolves through the formation of
acetylnitrate, an unstable intermediate, thus resulting in a
less safe process.12-14 On the basis of these considerations a
further system that could be proposed for the production of
5-nitrosalicylic acid is the mixture HNO3/AcOH. The
elimination of acetic anhydride could result into a reduction
in the formation of the acetylnitrate. This last system shows
some additional useful advantages in a possible industrial
application with respect to the use of HNO3 at 70% by
weight. In fact the reactivity of the system HNO3/AcOH
allows working at a temperature lower than that used with
the sole HNO3 thus resulting in a more inherently safe
process. Moreover, it is possible to separate the desired
product at high purity by filtration. Simple considerations
may not allow us to establish what is the safest nitrating
system between mixed acid and HNO3/AcOH mixture. From
a general point of view it can be put forward that both of
them may originate runaway phenomena as a result of a loss
1. Introduction
Nitrations are among the most common reactions carried
out at industrial scale. Nitrated products are used directly or
as intermediates in dyes, explosives, pesticides, and the
pharmaceutical industry.1,2 Although these reactions have
been widely studied in the past,3,4 the interest is still alive
from theoretical and practical points of view. The most
common nitrating system currently adopted at the industrial
scale is represented by the classic mixed acid (HNO3/H2-
SO4/H2O). Among the drawbacks associated to its use, poor
selectivity, waste disposal, and process safety are often
reported. With respect to the last aspect, it is useful to
remember that, due to its exothermic behaviour and to the
inherent thermal instability of the products, nitrations are
along with polymerizations among the most dangerous
reactions due to the thermal runaway phenomena at industrial
levels. It is evident that, in view of an industrial process
(5) Forbes, A.; Cartwright, A.; Marchant, S.; McIntyre, P. Aliment. Pharmacol.
Ther. 2003, 17 (10), 1207.
(6) Podolsky, D. K. J. Gastroenterol. 2003, 38 (Suppl. 15), 63.
(7) Zaiyou, T.; Tiansui, L.; Gengxin, Z.; Zhufen, L.; Xiaobin, X.; Lianfang,
X.; Bin, L. Guangzhou Huagong 2003, 31 (1), 37.
(8) Mayo, D. W.; Pike, R. M.; Trumper, P. K.; Microscale Organic Laboratory,
3rd ed.; John Wiley and Sons, Inc.: New York, 1994.
(9) Hong, L. Huagong Shikan 2000, 14 (9), 39.
* Corresponding author. Telephone: +39 081 7682225. Fax: +39 081
† Universita` di Napoli “Federico II”.
‡ Istituto di Ricerche sulla Combustione (CNR).
(1) Olah, G. A.; Malhotra, R.; Narang, S. C. Organic Nitro Chemistry Series-
Nitration Methods and Mechanisms; VCH: New York, 1989.
(2) Hoggett, J. G.; Monodie, R. B.; Penton, J. R.; Schofield, K. Nitration and
aromatic reactiVity; Cambridge at the University press: London, 1971.
(3) Robinson, R. Two Lectures on An Outline of An Electrochemical (Electronic)
Theory of the Course of Organic Reactions; Institute of Chemistry: London,
1932.
(10) Jinjiang, Z.; Cuilin, H.; Guangjian, F. Zhongguo Yiyao Gongye Zazhi 1991,
22 (7), 295.
(11) Smith, K.; Gibbins, T.; Millar, R. W.; Claridge, R. P. J. Chem. Soc., Perkin
Trans. 1 2000, 2753.
(12) Andreozzi, R.; Marotta, R.; Sanchirico, R. J. Hazard. Mater. 2002, 90 (2),
111.
(13) Mantsch, O.; Bodor, N.; Hodosan, F. ReV. Roum. Chim. 1968, 13 (11), 1435.
(14) Mantsch, O.; Bodor, N. ReV. Roum. Chim. 1969, 14 (10), 1295.
(4) Ingold, C. K. Chem. ReV. 1934, 15, 225.
10.1021/op060148o CCC: $33.50 © 2006 American Chemical Society
Published on Web 10/26/2006
Vol. 10, No. 6, 2006 / Organic Process Research & Development
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