F. Adam et al. / Journal of Molecular Catalysis A: Chemical 386 (2014) 42–48
O
43
mechanism of the cycloaddition reaction. This paper describes
the role of the quaternary imidazolium center and bromide ion
which is shown to play a synergistic role in the activation of
the CO2 and the subsequent ring opening of the epoxide. To the
best of our knowledge, this is the first report that also show
the important role of water molecules in the formation of inter-
mediates and byproducts under CO2 free condition. Based on
the data obtained, a most likely reaction mechanism has been
proposed.
Traditional route
CH2Cl2
O
2HCl
COCl2
+
+
+
O
OH
HO
O
Greener route
O
O
O=C=O
O
Scheme 1. The synthesis of cyclic carbonates via traditional route and greener route.
2. Experimental
2.1. Material
The rice husk (RH), for the preparation of MCM-41 was obtained
from a rice mill in Penang. Other materials used were nitric
acid (Qrec, 65.0%), sodium hydroxide pellets (R&M Chemicals,
99.0%), acetone (Qrec, 99.5%), cetyltrimethylammonium bromide
(CTAB) (Riedel-de Haen, 98.0%), 3-chloropropyltriethoxysilane
(CPTES) (Sigma-Aldrich, 95.0%), toluene (Qrec, 99.5%), acetoni-
trile (Qrec, 99.5%), 1,2-dibromoethane (Merck, >99.0%), imidazole
(Scharlau, 99.0%), styrene oxide (SAFC, >97.0%), epichlorohydrin
(FlukaChemika,99%), glycidol (Aldrich, 96%), allylglycidyl ether
(Aldrich, >99%), phenyl glycidyl ether (Aldrich, 99%) and 1,2-
epoxyhexane (Aldrich, 97%). The carbon dioxide was purchased
from CAMBREX-HENKEL, Penang and used as received. All other
reagents used were of analytical grade and used without further
purification.
The catalyst is crucial to activate the CO2 in the chemical
reaction. Lu et al. [22] had used MCM-41 supported aluminium
phthalocyanine (AlPc) complex for the reaction of CO2 and epox-
ides. It required a co-catalyst, n-Bu4NBr which enhanced the
reaction as well as gave high catalytic activity. The activation
of CO2 was initiated by nucleophilic attack of the alcoholate
(
OCH2CH2Br) on the carbon atom of CO2 which was aided by
the weak interaction between the central metal ion of (ClAlPc) and
the lone pair electron of one of the oxygen of CO2. The catalyst
showed a synergistic effect during the reaction that resulted in the
insertion of CO2 to the Al O bond of Pc(Cl)Al OCH2CH2Br. This
formed a linear carbonate, which converted into cyclic carbonates
by the intramolecular substitution of the halides. Nevertheless, the
mechanism for the formation of cyclic carbonates by this binary
catalyst has not been reported. Qiao et al. [27] had reported that
imidazolium-styrene copolymer supported zinc catalyst which was
denoted as Zn/PS-IL[X] (X = Br−, Cl−, BF4−, PF6−) was a suitable cat-
the catalyst investigated, Zn/PS-IL[Br] was the most efficient, which
2.2. Synthesis of MCM-41-Imi/Br
gave 97.5% yield with a TOF of 3800 h−1
.
The preparation of MCM-41-Imi/Br was carried out accord-
ing to published method [35]. 2.0 g of MCM-41-Imi and 1.4 mL
of 1,2-dibromoethane was refluxed at 110 ◦C for 24 h. The excess
alkyl halide was filtered off, followed by repeated washing with
dichloromethane. The resulting solid was dried in an oven at 100 ◦C.
The yield of MCM-41-Imi/Br was 2.1 g with a BET surface area of
130 m2 g−1 [35].
In 1992, researchers at the Mobil Oil Cooperation successfully
synthesized MCM-41 (hexagonal) [28] and MCM-48 (cubic) materi-
als from silica [29]. These materials had amorphous silica wall with
long range ordered framework with uniform mesopores. These
materials have been used in catalysis, as adsorbents and recently in
drug delivery systems. Due to the tremendous interest in the area of
catalysis, MCM-41 has been utilized for various chemical reactions
and has shown remarkable catalytic activity. These materials are
of particular interest due to the well-ordered mesopores with high
with an ionic liquid functionality unit as part of the solid network.
The ionic liquid being connected to the surface of MCM-41 through
an appropriate linker.
In this study, the silica from RHA [30–34] was converted to
MCM-41 and used as support for heterogeneous catalyst to synthe-
size cyclic carbonates. The production of cyclic carbonates in high
yield not only depends on the catalyst, but also on other reaction
parameters such as temperature, pressure, catalyst amount and
reaction time. The optimized conditions vary depending on the type
of epoxide and the active site of the catalyst. In the past 10 years,
there has been much research using a wide range of homogeneous
none of them studied the detailed reaction parameters for various
epoxides with the same catalyst.
2.3. Cycloaddition reaction and the analysis
In a typical catalytic reaction, epoxide (30 mmol) and 300 mg of
the catalyst (MCM-41-Imi or MCM-41-Imi/Br) were charged into a
high pressure laboratory autoclave, equipped with a magnetic stir-
rer and a heating mantle system. The reactor was carefully flushed
once with CO2. About 30 bar of CO2 was dosed into the reactor, and
heating and stirring started. Once the temperature reached 100 ◦C,
the reaction was allowed to proceed for 4 h.
After the reaction was complete, the autoclave was allowed to
cool down to room temperature, and the excess CO2 was released
by opening the outlet valve. After depressurization, the autoclave
was opened slowly, and the reaction mixture was separated by fil-
tration. To a 0.5 mL of the reaction product, 20 L of cyclohexanol or
acetophenone as internal standard was added. The resulting mix-
ture was analyzed with gas chromatography (Clarus 500 Perkin
Elmer) equipped with Elite Wax or Elite 1 capillary column (Perkin
Elmer) and flame ionization detector. The reaction mixture was also
analyzed by GC–MS (Clarus 600 Perkin Elmer) with a mass selective
detector and helium as the carrier gas to identify the formation of
products.
Recently, the synthesis and catalytic activity of MCM-41-Imi/Br
[35] was reported. It was found that MCM-41-Imi/Br catalyzed
the cycloaddition reaction between CO2 and styrene oxide effec-
tively under solvent free condition. As an extension to this work,
herein we describe the systematic investigation leading to the