boxylate (74.2% yield) as an off-white solid. 1H NMR (CDCl3,
400 MHz) δ 7.35 (m, 2H), 7.11 (m, 1H), 6.65 (br m, 1H), 5.16
(br m, 1H), 4.27 (br m, 1H), 3.79 (br m, 3H), 2.32 (m, 1H),
1.59 (m, 1H), 1.52 (s, 9H), 0.94 (br m, 3H); 13C NMR (125.7
MHz, CDCl3) δ 169.1-168.9 (br), 152.6 (br), 140.6, 132, 131.1,
131, 129.9, 128.5, 124.3, 81.5, 60.9, 40.8-39.5 (br), 40.1, 31.6,
28.2, 23.2, 13.8; IR (ATR) 2976 (w), 1699 (s), 1640 (m), 1469
(w), 1356 (s), 1307 (m), 1245 (m), 1238 (m), 1161 (m), 1136
(s), 1045 (w), 946 (w), 873 (m), 771 (w), 737 (w), 678 (w);
HRMS m/z 412.1079 [(M+); calcd for C20H24Cl2NO4: 412.1077];
mp ) 111-113 °C.
(()-3-(1,1-dimethylethyl)-1-ethyl 6-(3,4-dichlorophenyl)-3-
azabicyclo[4.1.0]hept-4-ene-1,3-dicarboxylate (12) may be re-
worked if necessary to reduce amount of PCB No. 77 by
slurrying in heptane (3.42 wt) at 50 °C for 1 h. Cooling to room
temperature, filtering, and drying affords (()-3-(1,1-dimethyl-
ethyl)-1-ethyl 6-(3,4-dichlorophenyl)-3-azabicyclo[4.1.0]hept-
4-ene-1,3-dicarboxylate as a white solid.
(28.8 kg, 2 equiv, 203 mol) was added over 15 min, and the
reaction was stirred for 2 h at 20 °C until the remaining starting
material was <2% as determined by HPLC. Water (150 kg)
was added over 30 min, followed by heptane (257 kg), and the
mixture stirred for 1 h. The phases were separated, and the top
(organic) layer was washed with water (150 kg) and partially
concentrated under vacuum. The heptane solution of (()-1,1-
dimethylethyl 6-(3,4-dichlorophenyl)-1-[(methyloxy)methyl]-
3-azabicyclo[4.1.0]hept-4-ene-3-carboxylate thus prepared was
used directly in preparative chiral chromatography next. (()-
1,1-Dimethylethyl-6-(3,4-dichlorophenyl)-1-[methyloxy)methyl]-
3-azabicyclo[4.1.0]hept-4-ene-3-carboxylate ((()-13), 36.9 kg,
96 mol) was dissolved in 380 L (95/5 (v/v) heptane/IPA), and
the two enantiomers were separated by preparative chiral HPLC
on a Hipersep 200 Preparative HPLC system. The feed solution
was transferred to the Hipersep 200 feed vessel via a 1 µm
filter. Heptane was charged to solvent vessel A, and IPA was
charged to solvent vessel B. The Hipersep instrument was used
to mix the mobile phase, 95/5 heptane/IPA, by pumping 95%
from vessel A, and 5% from vessel B to elute the desired
enantiomer as the first eluting peak. A column containing
Chiralpak AD (20 µm particle size, 20 cm inner diameter ×25
cm length) was equilibrated by passing mobile phase through
the column at a flow rate of 100 L/h for 30 min. Chromatog-
raphy was run under the following conditions, and fractions
were collected until all of the feed had been processed.
Mobile phase: 95/5 heptane/IPA for 15 min, followed by
50/50 heptane/IPA for 7 min, and equilibration of the column
with 95/5 heptane/IPA for 4 min. Flow rates: 92 L/h. Detection:
290 nm. Temperature: 25 °C. Run time: 26 min. Column:
Chiralpak AD (20 µm), column dimensions: 20 cm ×25 cm.
Loading amount per injection: 100 g.
(()-1,1-Dimethylethyl-6-(3,4-dichlorophenyl)-1-(hydroxy-
methyl)-3-azabicyclo[4.1.0]hept-4-ene-3-carboxylate Reduc-
tion Product of 12 and Precursor to (()-13. (()-3-(1,
1-Dimethylethyl)-1-ethyl 6-(3,4-dichlorophenyl)-3-azabicyclo-
[4.1.0]hept-4-ene-1,3-dicarboxylate (41.8 kg, 101 mol) was
dissolved in THF (75 kg). A solution of 2 M LiBH4 in THF
(62 kg, 1.5 equiv, 155 mol) was added and the resulting
solution heated to 40 °C. Methanol (9.7 kg, 3 equiv, 304
mol) was added over ∼60 min (this reaction is exothermic
and releases hydrogen gas). The reaction was stirred for 40
min until consumption of starting material as determined by
HPLC, cooled to 20 °C and heptane (209 L) was added over
∼15 min. Water (84 L) was added over ∼10 min, and the
resulting slurry was stirred for 15-20 min (hydrogen gas is
released during this addition). Aqueous HCl (1 N, 167 L)
was added over ∼15 min (hydrogen gas is released during
this addition), the mixture was stirred for 15 min, and the
layers were separated. The organic layer was washed with
water (209 L), and filtered. The resulting solution was used
directly in the next stage. Analytical data on a concentrated
Fractions of the desired enantiomer (containing <1% of the
undesired enantiomer by chiral HPLC) were concentrated under
vacuum to ∼40 L. Toluene (200 L) was added, and the volume
was reduced under vacuum to ∼40 L. This concentrated toluene
solution of (+)-1,1-dimethylethyl (1S,6R)-6-(3,4-dichlorophe-
nyl)-1-[(methyloxy)methyl]-3-azabicyclo[4.1.0]hept-4-ene-3-
carboxylate ((+)-13, 16.5 kg, 42.9 mol, 46% yield, 92%
recovery) was used directly in the next step. Analytical data
obtained on a concentrated sample: 1H NMR (400 MHz, CDCl3)
δ 7.40 (d, J ) 4 Hz, 1H), 7.37 (d, J ) 8 Hz, 1H), 7.15 (dd, J
) 8, 4 Hz, 1H), 6.55 (br m, 1H), 5.08 (br m, 1H), 4.19 (br m,
1H), 3.27 (br m, 1H), 3.10 (br s, 3H), 3.04 (br m, 1H), 2.96 (br
m, 1H), 1.49 (br s, 9H), 1.42 (d, J ) 4 Hz, 1H), 1.28 (br m,
1H); 13C NMR (100.6 MHz, CDCl3) δ 153.1 (br), 141.8, 132.3,
131.5, 130.8, 130.2, 129.1, 122.9 (br), 113.1 (br), 81.4, 75.3
(br), 59.0, 42.3-41.3, 35.6-35.0, 28.5, 28.3-27.8, 22.7; IR
(ATR) 2978 (w), 1700 (s), 1472 (m), 1367 (s), 1354 (s), 1239
(m), 1163 (s), 1102 (s), 1030 (m), 962 (w), 865 (w), 822 (w),
767 (m), 714 (w), 676 (w); HRMS m/z 384.1126 [(M+); calcd
1
sample: H NMR (400 MHz, CDCl3) δ 7.38 (br m, 2H),
7.15 (br m, 1H), 6.60 (br m, 1H), 5.12 (br m, 1H), 4.24 (br
m, 1H), 3.38 (br m, 2H), 3.29 (br m, 1H), 1.51 (br m, 10H),
1.30 (br m, 1H); 13C NMR (100.6 MHz, CDCl3) δ 153.2
(br), 141.7, 132.6, 131.2, 131.0, 130.5, 128.7, 123.1-122.8
(br), 113.1-112.6 (br), 81.5, 65.7, 42.0-41.0, 37.6-36.8,
32.1, 29.2-28.1, 22.9-22.2, 14.4; IR (ATR) 3430 (w), 2977
(w), 1702 (m), 1646 (m), 1471 (m), 1353 (s), 1237 (m), 1163
(s), 1127 (s), 1029 (m), 912 (w), 864 (w), 766 (m), 731 (m),
676 (w); HRMS m/z 370.0968 [(M+); calcd for
C18H22Cl2NO3: 370.0972].
(+)-1,1-Dimethylethyl-6-(3,4-dichlorophenyl)-1-[(methyl-
oxy)methyl]-3-azabicyclo[4.1.0]hept-4-ene-3-carboxylate: (+)-
13. (()-1,1-Dimethylethyl 6-(3,4-dichlorophenyl)-1-(hydroxy-
methyl)-3-azabicyclo[4.1.0]hept-4-ene-3-carboxylate (estimated
37.6 kg, 101 mol, amount based on 100% yield in reduction)
in heptane was dissolved in DMSO (290 kg, 263 L). After the
heptane was removed by distillation, the remaining solution was
cooled to ∼20 °C, treated with powdered potassium hydroxide
(22.8 kg, 4 equiv, 406 mol), and stirred for 15 min. Iodomethane
for C19H24Cl2NO3: 384.1128]; [R]25 ) +119.5 (c ) 1.90,
D
MeOH).
(-)-GSK1360707. 1,1-Dimethylethyl (1S,6R)-6-(3,4-dichlo-
rophenyl)-1-[(methyloxy)methyl]-3-azabicyclo[4.1.0]hept-4-ene-
3-carboxylate ((+)-13, 8.25 kg, 20.3 mol) was dissolved in
toluene (47.4 kg). The solution was treated with triethylsilane
(2.6 kg, 1.1 equiv, 22.5 mol), followed by the addition of
916
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Vol. 14, No. 4, 2010 / Organic Process Research & Development