Organic Process Research & Development
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vacuo at 50 °C to afford the desired 12 at 98.5% purity via HPLC
method A (31.9 kg, 69.6% yield): MS (ESI, positive mode) m/z
251.0; MS (ESI, negative mode) m/z 249.0; 1H NMR (400 MHz,
DMSO-d6) δ 8.15−8.20 (2H, m), 7.93 (1H, d, J = 8.8 Hz), 7.79
(1H, d, J = 8.8 Hz), 7.38−7.45 (2H, m), 4.85 (2H, s); 13C NMR
(100 MHz, DMSO-d6) δ 194.8, 166.5, 164.0, 158.3, 155.2, 132.8
(JCF = 3.0 Hz), 131.6 (JCF = 44.8 Hz), 131.1 (JCF = 40.2 Hz), 129.3
(JCF = 161 Hz), 128.2 (JCF = 8.9 Hz), 115.8 (JCF = 21.8 Hz), 44.6.
Anal. Calcd for C12H8ClFN2O: C (57.50%), H (3.22%), N
(11.18%), F (7.58%). Found: C (57.33%), H (3.11%), N (11.32%),
F (7.77%). Water: 0.3% (KF).
6-[2-(4-Fluorophenyl)-2-oxoethyl]-2,3-dihydropyridazin-
3-one (13). A solution of 12 (31.7 kg, 127 mol), AcOH
(133 kg), NaOAc (10.9 kg, 133 mol), and water (31.7 kg) was
heated to 100−108 °C, and the batch was aged for 5 h; then
HPLC analysis indicated <1% 12 remained (HPLC method A).
Water (256.3 L) was then added to the batch at 38−80 °C; the
resulting slurry was heated to 82 °C, and the resulting solution
was cooled to 0−5°C and aged for 19 h. The batch was then filtered,
and the residue was washed with water (127 L). Loss to the filtrate
was 6%. The wet cake was dried in vacuo at 50 °C to afford the
desired 13 at 97.0% purity via HPLC method A (26.6 kg, 90.6%
yield): MS (ESI, positive mode) m/z 233.1; MS (ESI, negative
mode) m/z 231.0; 1H NMR (400 MHz, DMSO-d6) δ 12.9 (1H, s),
8.09−8.15 (2H, m), 7.36−7.44 (3H, m), 6.87 (1H, d, J = 9.7 Hz),
4.43 (2H, s); 13C NMR (100 MHz, DMSO-d6) δ 195.2, 166.5,
163.9, 160.3, 142.7, 135.3, 132.8 (JCF = 3.0 Hz), 131.2 (JCF = 9.7
Hz), 129.1, 115.9, 115.7, 43.7. Anal. Calcd for C12H9FN2O2: C
(62.07%), H (3.91%), N (12.06%), F (8.18%). Found: C (62.21%),
H (3.99%), N (11.92%), F (8.33%). Water: 0.1% (KF).
(Radiolite, 14.1 kg). The suspended substance was removed during
filtration. After filtration of the batch, the resulting cake was washed
with isopropyl acetate (56 L). After phase separation, the organic
layer was washed twice with an aqueous solution of NaOH [NaOH
(11.2 kg) and water (281 L)]. o-Cresol derived from 2-methyl-
phenylboronic acid was purged into aqueous layers. The resulting
organic layer was washed with an aqueous solution of HCl [35 wt %
HCl (28.1 kg) and water (259 L)] and concentrated in vacuo using
a vacuum pump to afford the desired 15 at 92.4% purity via HPLC
method A, which was used in the next step without isolation or puri-
fication: MS (ESI, positive mode) m/z 367.2; 1H NMR (400 MHz,
DMSO-d6) δ 7.46 (1H, d, J = 9.7 Hz), 7.31−7.40 (4H, m), 7.22−
7.30 (1H, m), 7.12−7.20 (2H, m), 7.04 (1H, d, J = 7.5 Hz), 6.98
(1H, d, J = 9.7 Hz), 3.95−4.02 (2H, m), 3.73−3.77 (2H, m), 3.17
(2H, s), 1.84 (3H, s); 13C NMR (100 MHz, DMSO-d6) δ 163.1,
160.7, 158.5, 143.2, 140.7, 137.6, 137.5, 135.0, 134.3, 130.5, 129.3,
128.7, 127.7, 127.6, 127.1, 126.5, 114.8 (JCF = 21.6 Hz), 108.4, 64.5,
44.4, 16.6.
6-[2-(4-Fluorophenyl)-2-oxoethyl]-2-(2-tolyl)-2,3-dihy-
dropyridazin-3-one (16). To the residue of 15 was added
MeOH (142 L). To the resulting solution was added 35 wt % HCl
(21.2 kg, 204 mol), and the mixture was aged for 8 h at 25 °C; then
HPLC analysis indicated <2% 15 remained (HPLC method A).
The batch was then seeded (2.8 g) at 25 °C, and water (141.5 L)
was added at 25 °C. The resulting slurry was cooled to 2 °C and
aged for 13 h. The batch was then filtered and washed with a
MeOH (28.1 L)/water (28.1 L) solution. Loss to the filtrate was
1%. The wet cake was dried in vacuo at 50 °C to afford the desired
16 at 98.5% purity via HPLC method A (28.9 kg, 88.1% yield from
14 in two steps): MS (ESI, positive mode) m/z 323.1; MS (ESI,
1
6-{[2-(4-Fluorophenyl)-1,3-dioxolan-2-yl]methyl}-2,3-
dihydropyridazin-3-one (14). A batch of 13 (26.4 kg, 114 mol),
p-toluenesulfonic acid monohydrate (2.16 kg, 11.4 mol), and
ethylene glycol (35.3 kg, 569 mol) in toluene (264 L) was heated to
105−111 °C and aged for 12 h; then HPLC analysis indicated <7%
13 remained (HPLC method A). During the reaction, the resulting
water was removed at atmospheric pressure by azeotropic distillat-
ion. The batch was then cooled to 20 °C and concentrated in vacuo.
To the residue was added acetonitrile (264 L), and the mixture was
concentrated in vacuo. To the residue were then added acetonitrile
(132 L) and an aqueous solution of NaOH [NaOH (0.64 kg) and
water (15.1 L)] and water (264 L) at <20 °C. The resulting slurry
was cooled to 0−30 °C and aged for 16 h. The batch was then
filtered and washed with water (52.8 L). Loss to the filtrate was 7%.
The wet cake was dried in vacuo at 50 °C to afford the desired 14 at
98.5% purity via HPLC method A (28.3 kg, 90.1% yield): MS (GC,
positive mode) m/z 277.1; MS (ESI, negative mode) m/z 275.2; 1H
NMR (400 MHz, DMSO-d6) δ 12.74 (1H, s), 7.35−7.42 (2H, m),
7.28 (1H, d, J = 9.7 Hz), 7.12−7.20 (2H, m), 6.77 (1H, d, J = 9.7
Hz), 3.88−3.95 (2H, m), 3.68−3.75 (2H, m), 3.11 (2H, s); 13C
NMR (100 MHz, DMSO-d6) δ 163.0, 160.6, 160.2, 142.7, 137.8
(JCF = 3.0 Hz), 135.1, 128.6, 127.7, 127.6, 114.9, 114.7, 108.3, 64.4,
44.3. Anal. Calcd for C14H13FN2O3: C (60.87%), H (4.74%), N
(10.14%), F (6.88%). Found: C (60.61%), H (4.99%), N (10.01%),
F (6.77%). Water: 0.2% (KF).
negative mode) m/z 321.1; H NMR (400 MHz, DMSO-d6) δ
8.08−8.13 (2H, m), 7.52 (1H, d, J = 9.7 Hz), 7.35−7.42 (4H, m),
7.28−7.34 (1H, m), 7.24 (1H, d, J = 7.4 Hz), 7.08 (1H, d, J = 9.7
Hz), 4.51 (2H, s), 2.02 (3H, s); 13C NMR (100 MHz, DMSO-d6)
δ 195.0, 166.5, 163.9, 158.6, 143.3, 140.8, 135.1, 134.3, 132.7 (JCF
=
3.0 Hz), 131.2 (JCF = 9.7 Hz), 130.5, 129.8, 128.7, 127.2, 126.6,
115.9, 115.7, 43.7, 16.8. Anal. Calcd for C19H15FN2O2: C (70.80%),
H (4.69%), N (8.69%), F (5.89%). Found: C (70.51%), H (4.79%),
N (8.61%), F (5.69%). Water: 0.1% (KF).
(RS)-6-[1-Bromo-2-(4-fluorophenyl)-2-oxoethyl]-2-(2-
tolyl)-2,3-dihydropyridazin-3-one (4). To a solution of 16
(28.8 kg, 89.4 mol) in AcOH (181 kg) was added Br2 (15.04 kg,
94.1 mol) at 25 °C, and the mixture was aged for 4 h at the same
temperature; then HPLC analysis indicated <1% 16 remained
(HPLC method B). To the batch were added toluene (346 L)
and water (173 L). The resulting organic layer was concentrated in
vacuo. To the residue was added isopropyl acetate (173 L) while the
mixture was heated to 87 °C. The resulting solution was cooled to
30 °C, and diisopropyl ether9(346 L) was added at 30 °C. The slurry
was cooled to 2 °C and aged for 12 h. The batch was then filtered
and washed with diisopropyl ether (28.8 L, precooled to 2 °C). Loss
to the filtrate was 4%. The wet cake was dried in vacuo at 50 °C to
afford the desired 4 at 99.2% purity via HPLC method B (32.8 kg,
91.5% yield): MS (ESI, positive mode) m/z 401.0 (d, 403.0); MS
(ESI, negative mode) m/z 399.0 (d, 401.1); 1H NMR (400 MHz,
DMSO-d6) δ 8.12−8.17 (2H, m), 7.80 (1H, d, J = 9.7 Hz), 7.34−
7.42 (4H, m), 7.29−7.33 (1H, m), 7.19−7.23 (2H, m), 7.08 (1H, s),
1.87 (3H, s); 13C NMR (100 MHz, DMSO-d6) δ 196.0, 166.3,
163.8, 158.6, 146.6, 140.5, 134.3, 132.0, 131.9, 131.3, 131.0, 130.6,
128.9, 127.2, 126.6, 115.8, 115.6, 74.1, 16.6. Anal. Calcd for
C19H14BrFN2O2: C (56.88%), H (3.52%), N (6.98%), F (4.74%),
Br (19.91%). Found: C (56.71%), H (3.71%), N (6.69%), F (4.69%),
Br (19.82%). Water: 0.1% (KF).
6-{[2-(4-Fluorophenyl)-1,3-dioxolan-2-yl]methyl}-2-(2-
tolyl)-2,3-dihydropyridazin-3-one (15). To the mixture of
2-methylphenylboronic acid (30.4 kg, 224 mol), 14 (28.1 kg, 102 mol),
and pyridine (32.2 kg, 407 mol) in DMF (169 L) was added
anhydrous Cu(OAc)2 (2.77 kg, 15.3 mol), and the batch was stirred
for 37 h at 25 °C under an atmosphere of air; then HPLC analysis
indicated <3% 14 remained (HPLC method A). To the batch were
then added isopropyl acetate (225 L), water (281 L), and filter aid
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dx.doi.org/10.1021/op300237b | Org. Process Res. Dev. 2012, 16, 1818−1826