HTE Screening of Epoxidation Catalysts
FULL PAPER
100 to 2008C in 30 min; 12 h at 2008C; 200 to 4008C in 60 min; 24 h at
4008C. The samples were placed in the oven in special racks holding the
10 mL glass vials. It is considered that this arrangement might prevent
the circulation of air inside the vials and, therefore, affect the calcination
process.
to the formation of a dark-brown solution.[27] An aqueous solution of
oxalic acid was prepared by dissolving the acid (56.3 mmol)in deionised
H2O (75.0 mL). By means of the HTE workstation, 45 samples were pre-
pared, each containing a solution of metal precursors (5.000 mL)to
which an aliquot (1.000 mL)of the aqueous solution of oxalic acid was
added with stirring. Each sample had a different ratio of the three metal
precursors, in order to describe the desired ternary array (Figure 1). The
preparation of the 45 samples required around 2 h. After calcination, the
materials exhibited colours ranging from white to brown. Low yields of
the final solid were observed for the samples with high boron content.
The materials obtained were ground to fine powders and tested for their
activities in the epoxidation of cyclooctene with hydrogen peroxide
under similar conditions to those employed in the literature for testing
aluminas.[9,10] However, a 50 wt% aqueous solution of hydrogen peroxide
was used instead of a 70 wt% solution. Cyclooctene (2.50 mmol), di-n-
butyl ether (1.25 mmol), ethyl acetate (2.50 g), and hydrogen peroxide
(5.00 mmol)were added to each sample. First, a solution containing cy-
clooctene, di-n-butyl ether, and ethyl acetate was added to each solid cat-
alyst with stirring. Then, the aqueous solution of hydrogen peroxide was
added. Both solutions were dispensed using the HTE workstation. The
reaction mixtures were stirred for 4 h at 500 rpm and 808C in capped
vials placed in the 60-well reaction block. The rubber septa of the caps
were pierced with a sharp needle to prevent the development of an over-
pressure in the reactors during the catalytic test.
Method 2:[8,10] Three solutions of metal precursors were prepared by dis-
solving B
8.000 mL). Each solution had a different density: 1.00 mmol of B
was contained in 0.633 mL of a clear, colourless solution; 1.00 mmol of
Al(sBuO)3 was contained in 0.667 mL of a clear, colourless solution;
ACHRTUNEG(iPrO)3, AlACHTRENUG
ACHTREUNG
AHCTREUNG
1.00 mmol of GaCl3 was contained in 0.487 mL of a dark brown solution.
An aqueous solution of oxalic acid was prepared by dissolving the acid
(11.3 mmol)in deionised H O (15.0 mL). By means of the HTE worksta-
2
tion, 45 samples were prepared, each containing a solution of the metal
precursors (total 1.00 mmol)in 2-butanol (0.400 mL), to which an aliquot
(0.196 mL)of the aqueous oxalic acid solution was added with stirring.
Each sample had a different ratio of the three metal precursors, in order
to describe the desired ternary array (Figure 1). The preparation of the
45 samples required around 40 min. After calcination, the materials ex-
hibited colours ranging from white to brown, the intensity of the colour
being proportional to the gallium content.
Each HTE series of experiments, from the synthesis of the oxides to the
catalytic tests, was carried out in a single set of glass vials, thus avoiding
transfers of the samples that may have led to a loss of material.
Cyclooctene conversions and the epoxycyclooctane and by-product yields
were determined by gas chromatography (GC)analysis on a Finnigan
Trace GC Ultra chromatograph from Interscience, equipped with an
RTX-5 fused silica column (10 m; 0.1 mm). The analysis time for each
sample was just 2.25 min by virtue of the rapid heating and cooling
system of the column (Ultra-Fast Module). The temperature profile
during the analysis was as follows: 45 s at 708C, 70 to 2508C at
1808Cminꢀ1, 30 s at 2508C. The GC samples were prepared by adding an
aliquot of the reaction mixture (ꢁ0.3 mL)to an equal volume of decane:
any H2O that might have been present in the sample would have separat-
ed in a phase at the bottom of the GC flask, preventing its injection into
the chromatograph and consequent deterioration of the column. The con-
versions and yields were calculated by normalising the areas of the GC
peaks by means of the area of the internal standard peak.
Method 3:[22] Three solutions of metal precursors were prepared by dis-
solving BACHTERNGU(iPrO)3, AlACHTREU(GN sBuO)3 or GaCl3 (20.0 mmol)in 2-butanol to give a
total volume of 100.0 mL in each case. GaCl3 was used as gallium source
in order to avoid the washing step that would be needed to remove the
explosive NH4NO3 that would have been formed in the presence of aque-
(NO3)3 had been used as gallium source.[22] By means of
ous NH3 if GaACHTREUNG
the HTE workstation, 45 samples were prepared, each containing a solu-
tion of the metal precursors (5.000 mL)to which a 1:1 (v/v)mixture of
ethanol and a 25 wt% aqueous solution of ammonia (1.600 mL)was
added with stirring. The total volume of 1.600 mL was added in separate
aliquots of 0.160 mL each, over a period of 1 h, to mimic dropwise addi-
tion. Each sample had a different ratio of the three metal precursors, to
describe the desired ternary array (Figure 1). The preparation of the 45
samples required around 3 h. After calcination, the materials displayed
colours ranging from white for samples containing aluminium but no gal-
lium, to dark brown and black for samples with high gallium content.
The by-products were identified by means of gas chromatography-mass
spectrometry (GC-MS)analysis using an Agilent 6890N gas chromato-
graph coupled with an Agilent 5973 MSD mass spectrometer. The GC
was equipped with a WCOT fused-silica column (30 m; 0.25 mm)coated
with a 0.25 mm thick HP-5 MS film. The temperature program was analo-
gous to that employed for the GC analysis.
Samples 1–48: Two solutions of metal precursors were prepared by dis-
solving AlACHTRE(UNG sBuO)3 or GaCl3 (35.0 mmol)in 2-butanol (11.214 g;
14.000 mL). An aqueous solution of oxalic acid was prepared by dissolv-
ing the acid (11.3 mmol)in deionised H 2O (15.0 mL). By means of the
HTE workstation, 48 samples were prepared. First, a solution of either
For recycling of the HTE samples, a washing procedure using the auto-
mated workstation was developed. After the catalytic tests, the reaction
solution was removed from each of the samples. Ethanol (5 mL)was
then added to each sample, and the suspensions obtained were stirred for
5 min. Next, the samples were centrifuged for 10 min to deposit the solid
catalysts. The supernatant ethanolic solution was then removed from
each sample; to avoid loss of solid during this operation, the liquid was
aspirated from above the level of the solid, implying that a thin layer of
ethanol could not be removed. This washing procedure was repeated
four times. Finally, the samples were dried for 16 h in an oven at 1108C.
AlACHTRE(UNG sBuO)3 or GaCl3 (1.00 mmol)in 2-butanol (0.400 mL)was dispensed
into each glass vial. Some of the samples (see Figure 2)were diluted by
adding 0.600 mL, 2.100 mL, or 4.600 mL of 2-butanol with stirring. Next,
a basic, neutral, or acidic hydrolysing solution was added to each sample
with stirring, that is, a 1:1 (v/v)mixture of ethanol and 25 wt% aqueous
ammonia (0.320 mL; 2.14 mmol NH3 or 1.600 mL; 10.7 mmol NH3), de-
ionised H2O (0.196 mL or 0.980 mL), or aqueous oxalic acid (0.196 mL;
0.147 mmol HOx or 0.980 mL; 0.736 mmol HOx)(Figure 2.) The hydro-
lysing solutions were dispensed in separate aliquots of 0.160 mL (basic
solutions)or 0.196 mL (neutral and acidic solutions)to mimic dropwise
addition. The preparation of the 48 samples required about 1 h. Gallium
samples prepared with 0.980 mL of H2O or aqueous HOx exhibited two
distinctly separated liquid phases: a clear, colourless aqueous phase at
the bottom and a dark-brown 2-butanol phase at the top. The volume of
the aqueous phase progressively decreased as the volume of 2-butanol
was increased from 0.400 to 5.000 mL. After calcination, the aluminium
oxides were white or off-white while the gallium oxides displayed colours
ranging from brown to dark grey and black. The yield of the final solid
was approximately the same for all of the aluminium oxides, whereas
lower yields were observed among the gallium oxides for the samples
synthesised under basic conditions.
A
similar but non-automated procedure was used to recycle larger
volume scale samples.
The amount of H2O2 decomposed into H2O and O2 during the catalytic
tests was determined by titrating the reaction solution (after 4 h at 808C)
with a 0.1m solution of CeACTHERUNG(SO4)2, obtained by dissolving CeCAHTREU(GN SO4)2·4H2O
(50.0 mmol)in H 2SO4 (28 mL)and doubly-distilled H 2O (28 mL)and di-
luting to a total volume of 500 mL with H2O. The reaction solution was
diluted with H2O (18 mL)and with a 7 vol% aqueous solution of H 2SO4
(2 mL). The obtained colourless solution was titrated with the 0.1m CeIV
solution until it turned yellow (2Ce4+ + H2O2 ! 2Ce3+ + 2H+ + O2).
Synthesis of the catalysts
Method 1: Three solutions of metal precursors were prepared by dissolv-
ing BACHTREUNG(iPrO)3, AlACHTREUNG(sBuO)3 or GaCl3 (20.0 mmol)in 2-butanol to give a
total volume of 100.0 mL in each case. The dissolution of GaCl3 is a fast,
exothermic process, accompanied by the evolution of HCl gas, and leads
Chem. Eur. J. 2007, 13, 6562 – 6572
ꢀ 2007 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
6571