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R. Pradeep et al.
LETTER
Table 4 Trend Data for Residual Solvents Present in the Bosentan Monohydrate (1)
Entry
Solvent
ICH limit (ppm)
Residual solvents trend data for batch 1 Residual solvents trend data for batch 2
1
2
3
4
5
6
7
MeCN
410
600
n.d.a
n.d.
174
n.d.
n.d.
566
n.d.
n.d.
n.d.
260
n.d.
n.d.
510
n.d.
CH2Cl2
MeOH
3000
5000
3880
5000
890
acetone
cyclohexane
EtOAc
toluene
a n.d. = not detected.
H), 9.08–9.10 (d, J = 1.5 Hz, 2 H). 13C NMR (100 MHz, CDCl3): δ
= 31.14, 34.31, 55.73, 62.37, 69.63, 71.93, 113.9, 117.92, 120.92,
123.52, 123.59, 124.89, 128.11, 129.15, 135.84, 144.29, 149.04,
152.06, 153.62, 156.55, 156.93, 160.96, 162.35. MS: m/z = 582.3
[M + H]. IR (KBr): νmax = 3364.54 (NH), 3184.34 (OH), 1384.67
(SO2) cm–1. Anal. Calcd (%) for C28H31N5O7S: C, 57.82; H, 5.37; N,
12.04. Found: C, 57.75; H, 5.25; N, 12.17.
monohydrate (1) free of dimer 2, pyrimidinone 3, and
N-alkylated 4 impurities. The new process reduces the
number of hazardous reagents and the amount of hazard-
ous waste generated, which was making the process more
environmentally friendly. The quality of the final active
pharmaceutical ingredient (API) easily meets the specifi-
cations approved by ICH guidelines.
4-tert-Butyl-N-[5-(2-methoxyphenoxy)-6-(2-oxoethoxy)-2,2′-bi-
pyrimidin-4-yl]benzenesulfonamide (9)
To a solution of 4-tert-butyl-N-{6-[(2,2-dimethyl-1,3-dioxolan-4-
yl)methoxy]-5-(2-methoxy phenoxy)-2,2′-bipyrimidin-4-yl}ben-
zenesulfonamide (8, 40 g, 0.07 mol) in acetone (200 mL), NaIO4
(36.8 g, 0.17 mol) in H2O (200 mL) was added slowly for 30 min at
0–5 °C. The reaction mixture was further stirred for 2–3 h at ambi-
ent conditions. The reaction mixture was extracted twice with
CH2Cl2 (2 × 200 mL), and washed with H2O (160 mL). The organic
solvent was evaporated under reduced pressure. Cyclohexane (200
mL) was added to the obtained residue and stirred for 30–45 min.
The precipitated solid was filtered and washed with cyclohexane
(40 mL) and dried in oven at 60 °C to afford 9 (33.5 g, 89%); mp
208–210 °C. 1H NMR (300 MHz, CDCl3): δ = 1.26 (s, 9 H), 3.98 (s,
3 H), 5.15 (s, 2 H), 6.85–7.6 (m, 7 H), 8.42–8.45 (s, 2 H), 9.0 (d, 2
H), 9.72 (s, 1 H). MS: m/z = 550.5 [M + H]. IR (KBr): νmax = 1720
(C=O stretching) cm–1.
4-tert-Butyl-N-{6-[(2,2-dimethyl-1,3-dioxolan-4-yl)methoxy]-5-
(2-methoxyphenoxy)-2,2′-bipyrimidin-4-yl}benzenesulfon-
amide (7)
To a solution of (2,2-dimethyl-1,3-dioxolan-4-yl)methanol (6, 62.7
g, 0.47 mol) in MeCN (1000 mL), NaOH (20.9 g, 0.52 mol) was
added and heated to 80–85 °C for 4 h. To this p-tert-butyl-N-{6-
chloro-5-(2-methoxyphenoxy)[2,2′-bipyrimidin]-4-yl}benzene sul-
fonamide (5, 50 g, 0.1 mol) was added, and the mixture was agitated
for 8 h. MeCN was distilled off from the reaction mixture, and
MeOH (100 mL) was added to it. To this clear solution H2O (1000
mL) was slowly added and stirring continued for 1 h. The resulting
precipitate was filtered, washed with H2O (50 mL) and dried in oven
at 65 °C to afford 7 (53.5 g, 90%); mp 185–188 °C. 1H NMR (300
MHz, CDCl3): δ = 1.20 (s, 9 H), 1.27 (s, 6 H), 3.53–3.82 (m, 2 H),
3.85 (s, 3 H), 4.52–4.57 (m, 1 H), 6.68–6.98 (m, 4 H), 7.10–7.25 (m,
5 H), 8.81 (s, 2 H). 13C NMR (100 MHz, CDCl3): δ = 26.05, 30.41,
34.27, 55.52, 62.98, 73.65, 77.16, 111.82, 118.23, 120.19, 122.39,
123.87, 125.66, 125.85, 127.69, 128.19, 135.71, 144.56, 149.18,
152.79, 155.11, 156.1, 156.91, 160.86, 162.36. MS: m/z = 622.3 [M
+ H]. IR (KBr): νmax = 3467.57 (NH), 1368.4 (SO2) cm–1. Anal.
Calcd (%) for C31H35N5O7S: C, 59.89; H, 5.67; N, 11.26. Found: C,
59.77; H, 5.71; N, 11.16.
4-tert-butyl-N-[6-(2-hydroxyethoxy)-5-(2-methoxy phenoxy)-
2,2′-bipyrimidin-4-yl]benzenesulfonamide, Bosentan Monohy-
drate (1)
A solution of 9 (100 g, 0.18 mol) in MeOH (500 mL) was cooled to
0–5 °C and NaBH4 (6.91 g, 0.18 mol) was slowly added in portions.
The reaction mixture was stirred for 2–3 h, and MeOH was distilled
off. Then the mixture was quenched with ice-cold H2O, and the pH
value was adjusted to 2–3 using 6 M HCl. Afterwards the reaction
mixture was extracted with EtOAc. The EtOAc layer was washed
with 5% brine solution (2 × 500 mL) and concentrated under re-
duced pressure to obtain the residue. The obtained residue was dis-
solved in MeOH (120 mL) and reprecipitated with H2O (240 mL).
The precipitated solid was filtered, washed with H2O (100 mL). The
resultant solid dissolved in EtOAc (100 mL), MeOH (100 mL), and
H2O (1 mL), heated to 65–70 °C for 1 h, cooled to 30 °C, and main-
tain for 4–5 h. The solid was filtered and washed with cyclohexane
(25 mL), dried under vacuum at 30–35 °C for 3–4 h to get high-pu-
rity bosentan monohydrate (1, 79.6 g, 80%) as a white to pale yel-
low solid; mp 138–140 °C. 1H NMR (300 MHz, CHCl3): δ = 1.29
(s, 9 H), 3.86 (s, 2 H), 4.0 (s, 3 H), 4.57–4.60 (m, 2 H), 4.88 (s, 1 H),
6.85–7.15 (m, 4 H), 7.41–7.45 (m, 3 H), 8.42–8.45 (d, J = 8.5 Hz, 2
H), 8.8 (br s, 1 H), 9.00–9.10 (d, J = 4.9 Hz, 2 H). MS: m/z = 552
[M + H]. IR (KBr): νmax = 3437.4 (NH), 1342 (SO2) cm–1. HPLC
purity: 99.8%; water content: 3.2% (w/w).
4-tert-Butyl-N-[6-(2,3-dihydroxypropoxy)-5-(2-methoxyphe-
noxy)-2,2′-bipyrimidin-4-yl]benzenesulfonamide (8)
The solution of 4-tert-butyl-N-{6-[(2,2-dimethyl-1,3-dioxolan-4-
yl)methoxy]-5-(2-methoxy phenoxy)-2,2′-bipyrimidin-4-yl}ben-
zenesulfonamide (7, 50 g, 0.08 mol) in MeCN (250 mL), 2 M HCl
(250 mL) was added slowly for 20–30 min and stirring continued
for 5 h at ambient conditions. Then reaction mass was extracted
twice with CH2Cl2 (2 × 250 mL). The organic solvent was evaporat-
ed, and the residue was dissolved in MeOH (50 mL). The MeOH so-
lution was added slowly to H2O (250 mL) for 45 min. The resulting
precipitate was filtered, washed with H2O (50 mL) and dried in oven
at 60 °C for 6 h to provide 8 (43 g, 92%) as a yellow color solid; mp
100–103 °C. 1H NMR (300 MHz, CDCl3): δ = 1.29 (s, 9 H), 3.51–
3.53 (d, J = 1.4 Hz, 2 H), 3.81–3.88 (m, 1 H), 3.92 (s, 3 H), 4.60–
4.71 (m, 2 H), 6.88–6.90 (d, J = 2.7 Hz, 1 H), 6.97–7.06 (m, 2 H),
7.10–7.15 (t, 1 H), 7.44–7.54 (m, 3 H), 8.40–8.43 (d, J = 2.2 Hz, 2
Synlett 2014, 25, 265–269
© Georg Thieme Verlag Stuttgart · New York