X. Dong et al. / Journal of Catalysis 375 (2019) 304–313
305
N-methylamines using formic acid/H
2
, (para)formaldehyde/H
2
,
In this work, we developed a new heterogeneous catalyst with
Cu nanoparticles supported on amorphous Al (denoted as Cu/
Al derived from CuAl-layered double hydroxide (LDH)
precursor via an in situ topotactic transformation process. Cu
nanoparticles were homogeneously and uniformly dispersed on
methanol, CO /H as C1 sources have been reported. In this regard,
2
2
2 3
O
heterogeneous metal catalysts are mostly frequently employed
owing to their advantages, such as catalyst recyclability and easy
of separation from the reaction media (Scheme 1). In 2009, Li
and co-workers reported the synthesis of N,N-dimethylanilines
from nitroarenes with methanol catalyzed by a pretreated Raney-
2 3
O )
amorphous Al
with the catalyst ip-Cu/Al
2 3
nation method. The catalyst Cu/Al O
2
O
3
with strong support-metal interaction compared
prepared using conventional impreg-
exhibited efficient and selec-
2 3
O
Ni catalyst under high temperature and N
2
pressure (170 °C,
3
MPa Ar) [22]. In 2013, Rong and co-workers developed a skeletal
tive N-methylation of nitroarenes with para-formaldehyde in the
absence of external molecular hydrogen under milder conditions.
A broad set of nitroarenes including biologically relevant sub-
strates were efficiently and selectively converted to their corre-
sponding N,N-dimethyl amines in high to excellent yields with
good tolerance of various functional groups. A combination study
including comprehensive characterizations and control experi-
Cu (also as known as Raney-Cu) as chemoselective catalyst for one-
pot synthesis of N,N-dimethylanilinesfrom nitroarenes with
formaldehyde in the presence of molecular hydrogen (1.5 MPa)
[
23]. Later on, Shi and co-workers developed two heterogeneous
catalysts, e.g., CuAlO and Pd/CuZrO , for direct and selective
N-methylation of nitro compounds with CO /H , respectively,
while both required harsh conditions and longer reaction times
30–100 bar, 150–170 °C, 30–48 h) [24,25]. The same group subse-
quently reported TiO supported nano-Pd catalyst (Pd/TiO ) could
x
x
2
2
2 3
ments discloses that: (1) the catalyst Cu/Al O derived from
(
CuAl-LDH results in a strong interaction between Cu nanoparticles
+
0
2
2
and amorphous Al
2
O
3
with formation of Cu and Cu active species
+
enable the N-methylation of nitro compounds with methanol
under UV irradiation at room temperature [26], and also allows
for a kinetically controlled synthesis of N-monomethylamines from
nitroarenes with formaldehyde in the presence of molecular
hydrogen (1.0 MPa) [27]. Meanwhile, Cao and co-workers devel-
oped a Au/rutile catalyst for the synthesis of N,N-dimethlanilines
from nitroarenes using formic acid (FA) as a benign C1 source,
with Cu as the major sites on the surface upon in situ topotactic
transformation; (2) Cu and Cu sites synergistically boost the cat-
0
+
alytic efficiency for the reductive N-methylation of nitroarenes,
0
+
while Cu and Cu have their individual role in the entire process.
2. Experimental section
2
but high pressure of H (4 MPa) and high temperature (140 °C)
were required [28]. Remarkably, in 2017, Beller and co-workers
2.1. Preparation of catalysts
made a great achievement and developed a non-noble iron
oxide-based nanocatalyst (Fe
2
O
3
/NGr@C), which enables the effi-
CuAl-layered double hydroxide (LDH) with the mole ratio of Cu:
Al = 2:1 were synthesized by co-precipitation method. Typically,
two aqueous solutions, a solution of the copper and aluminum
nitrates (mole ratio of Cu:Al = 2:1) and a mixed solution of NaOH
cient synthesis of a series of functionalized and structurally diverse
N-methylamines from nitroarenes with para-formaldehyde as both
methylating and reducing agent [29]. In this case, no necessity of
any specialized equipment and use of additional reducing agents
makes this protocol operationally simple and practical.
Apparently, there is a strong desire to develop a heterogeneous
non-noble metal catalyst, which can enable efficient and selective
N-methylation from inexpensive and readily available nitroarenes
with green methylating agents in simple operation process
under milder reaction conditions. Layered double hydroxides
2 3 2 3
and Na CO (mole ratio of NaOH:Na CO = 5:1) precipitant, were
simultaneously added dropwise to deionized water (100 mL)
under vigorous stirring at room temperature. The pH during pre-
cipitation was kept at a constant value of 10 ± 0.2. The precipitate
was then aged at 60 °C for 16 h followed by filtering and washing
thoroughly with deionized water. The filtration cakes were dried
for 10 h at 50 °C in vacuum oven overnight. The obtained CuAl-
À1
(
LDHs) are a class of two-dimension (2D) anion-intercalated
LDH was reduced in a flow of 5% H
2
/Ar (60 mL mim ) for 6 h at
À1
materials, which can be generally expressed by the formula
300 °C, and the heating rate was 2 °C min . The resulting catalyst
2
+
3+
nÀ
2+
3+
[
M
1-x
M
x
(OH)] À (A
)
x/n mH
2
O. M and M metal cations are dis-
2 3 2 3
was denoted as Cu/Al O . The catalyst cal-Cu/Al O was prepared
nÀ
tributed at atomic level in the hydroxide layers, and A is an anion
located in the interlayer region [30,31]. Owing to their versatility in
composition, morphology as well as unique structural topotactic
transformation properties, LDHs have been extensively applied in
photocatalysis [32–35], heterogeneous catalysis [36–41], and
adsorption/separation processes [42–44]. As far as catalysis is con-
cerned, the most attractive feature of LDHs is that the LDH precur-
sors containing transition metal cations, e.g., Ni [45–47], Co [48–
from firstly calcined of CuAl-LDH at air atmosphere at 500 °C for
À1
6 h with 2 °C min in tube furnace (labelled as cal-CuO/Al
2
O
3
cat-
À1
alyst), followed by a reduction in a flow of 5% H
2
/Ar (60 mL mim
)
for 6 h at 300 °C. Other layered double hydroxides, e.g., NiAl-LDH
and CoAl-LDH were prepared following by the same method as
described above. Their corresponding derived catalysts Ni/Al
2 3
O
and Co/Al were also prepared similarly by in situ structural
2 3
O
topotactic transformation process.
50], Fe [51], and Cu [52–54] can be in situ reduced to catalytically
2 3
For comparison, the catalyst denoted as ip-Cu/Al O as a control
active metal nanoparticles supported to a mixed metal oxides with
a high dispersion, strong metal-support interaction, and good stabil-
ity in a morphologically control manner.
sample was prepared by a conventional impregnation method. The
neutral Al
(NO
Á3H
2
O
3
(10.0 g) was dispersed into an aqueous solution of Cu
À1
3
)
2
2
O (0.0157 mol L , 10 mL). The suspension was stirred
Scheme 1. Illustration of discovery of heterogeneous catalysts for direct one-pot N-methylation from nitroarenes.