R. Li, et al.
Applied Catalysis A, General 602 (2020) 117715
been developed to prepare MnO
x
based catalysts, the simple and easy
an on-line gas chromatograph (FULI 9790Ⅱ) equipped with a flame
ionization detector (FID) and a thermal conductivity detector (TCD).
0.05 g catalyst mixed with 0.1 g silica sand (40–60 mesh) was placed in
the fixed-bed rector. All the feed gases used in this work were of high-
scale up synthesis methodology for MnO based catalyst with high
x
performance is still lacked and highly favored for practical application
on VOCs catalytic combustion.
−1
In this report, the redox reaction between KMnO
4
and n-butanol was
purity grade (99.99 %). The total flow was 50 mL min
(20 vol.%O
2
developed to synthesize the layered δ-MnO
2
, which was used as catalyst
+ 80 vol.%N ) and the corresponding gas hourly space velocity (GHSV)
2
for toluene catalytic combustion and showed excellent catalytic ac-
tivity, high catalytic stability and humid resistance. A series of char-
acterization results demonstrated the high catalytic performance of as-
was 60,000 mL/(g h. The catalyst amount was adjusted in order to
change the GHSV from 90,000 mL/(g h to 30,000 mL/(g h (e.g., 0.1 g
-
1
catalyst, 50 mL min for 30,000 mL/(g h). The toluene concentration
was controlled to 500 ppm, 1000 ppm and 1500 ppm by changing the
injection speed using a syringe pump (KD Scientific 100).
The toluene conversion (Rtoluene, %) was calculated by the following
formula:
prepared δ-MnO was closely related to its high specific surface area,
2
strong low-temperature reducibility and rich oxygen vacancy. Finally,
the toluene catalytic oxidation mechanism was also proposed based on
the results of in-situ DRIFTS. Herein, the ε-MnO
2
and γ-MnO were also
2
prepared by redox reaction and precipitation method, respectively, as
Cinlet
Coutlet
the referenced catalysts.
Cinlet
(1)
2
. Experimental
Where Cinlet and Coutlet represent the concentration of toluene in inlet
and outlet gas, respectively.
All the chemical reagents for the catalyst preparation were A.R.
The reaction rates of toluene oxidation normalized by the specific
grade and were used without further purification. They were all pur-
chased from Sinopharm Chemical Reagent Co., Ltd. (Shanghai, China).
surface area (R
S
) of the catalyst were calculated according to the fol-
lowing formula:
RtolueneQCf
MSBET
2
2.1. Catalysts preparation
(2)
(
a) δ-MnO was synthesized as follows
2
Where Q is the volumetric flow rate (mL/min), C
f
is the feed con-
KMnO (0.01 mol) was added to 480 mL deionized water under
4
centration of toluene (ppm), M is the weight of the catalysts (g) and
2
magnetic stirring for 30 min. n-butanol (0.1 mol) was dissolved into 20
S
BET is the BET surface area of the catalyst (m /g).
mL deionized water, and then poured into the above KMnO solution.
4
The mixed solution was then stirred for 24 h at room temperature. The
resulting precipitate was filtered and washed three times with deio-
nized water and once with ethanol. The obtained precipitate was dried
at 100 °C for 12 h and calcined at 300 °C in air for 4 h with a heating
2.4. In-situ DRIFTS
In-situ diffuse reflectance infrared Fourier transform spectroscopy
(in-situ DRIFTS) was conducted on an infrared spectrometer (Bruker
Tensor II, Germany) equipped with a mercury cadmium tellurium
(MCT) detector. The catalyst was pretreated in Ar stream (50 mL
−
1
rate of 1 °C min . The obtained sample was δ-MnO .
2
(
b) ε-MnO
KMnO (0.01 mol) was added to 350 mL deionized water under
magnetic stirring for 30 min. MnSO ·H O (0.015 mol) was added to 150
mL deionized water under magnetic stirring for 30 min, and then slowly
2
and γ-MnO
2
were synthesized as reported [18,19]
−1
min ) at 300 °C for 60 min and then a series of background spectrum
were collected at the corresponding temperature (100 °C, 150 °C, 200
°C, 220 °C or 250 °C). The toluene (1000 ppm) within a flow of Ar
4
4
2
−1
added to the above KMnO
4
solution. The mixed solution was then
stream (50 mL min ) was introduced into the reaction cell at 100 °C
stirred for 6 h at room temperature. The resulting precipitate was fil-
tered and washed three times with deionized water and once with
ethanol. The obtained precipitate was dried at 100 °C for 12 h and
for 30 min. Afterward, the Ar stream was changed to 20 vol.%O + 80
2
−1
vol.%Ar (50 mL min ), which was then introduced into the reaction
cell. Thereafter, the sample was successively heated to 150 °C, 200 °C,
220 °C and 250 °C, respectively. And the corresponding infrared spectra
were continuously collected for 30 min at each temperature, and the
background spectra were subtracted from each collected spectrum.
−1
calcined at 300 °C in air for 4 h with a heating rate of 1 °C min . The
obtained sample was ε-MnO
0 wt.% Mn(NO (0.02 mol) was added to 100 mL deionized
water under magnetic stirring for 20 min. NH HCO (0.048 mol) was
added to 100 mL deionized water under magnetic stirring for 20 min,
2
.
5
)
3 2
4
3
3. Results and discussions
and then slowly added to the above Mn(NO
3
2
) solution. The mixed
solution was then stirred for 4 h at room temperature. The resulting
precipitate was filtered and washed three times with deionized water
and once with ethanol. The obtained precipitate was dried at 100 °C for
3.1. Catalyst characterization
The crystal structure of as-prepared samples δ-MnO
MnO were characterized by XRD and the results were shown in Fig. 1.
For δ-MnO , the diffraction peaks at 12°, 25°, 37° and 66° correspond to
the (001), (002), (-111) and (-312) crystal faces of δ-MnO (JCPDS
80–1098), respectively [18]. For ε-MnO , the diffraction peaks at 37°
and 66.5° correspond to the (100) and (110) crystal faces of ε-MnO
(JCPDS 30−0820), respectively. For γ-MnO , the diffraction peaks at
25°, 31°, 37°, 42.5° and 56.5° correspond to the (201), (301), (400),
2
, ε-MnO
2
and γ-
1
2 h and calcined at 400 °C in air for 4 h with a heating rate of 2 °C
2
−
1
min . The obtained sample was γ-MnO
.2. Catalyst characterization
The catalysts were characterized by X-ray diffraction (XRD), N
2
.
2
2
2
2
2
2
2
sorption, Scanning electron microscope (SEM), Transmission electron
microscopy (TEM), X-ray photoelectron spectroscopy (XPS), H tem-
perature-programmed reduction (H -TPR), temperature-pro-
2
(202) and (402) crystal faces of γ-MnO (JCPDS 42–1316), respectively
2
2
O
2
[19]. All XRD patterns of as-prepared samples show the broad and weak
diffraction peaks, which indicate that the samples have low crystallinity
or tiny nanocrystal structure.
grammed desorption (O -TPD) and Thermogravimetric-Differential
2
Thermal Analysis (TG-DTA). The detailed information on the char-
acterizations were described in the Supplementary Materials.
The morphology and microstructure of the as-prepared samples δ-
MnO
2
, ε-MnO
2
and γ-MnO were characterized by SEM and TEM, and
2
2.3. Catalyst activity evaluation
the results were shown in Fig. 2. The δ-MnO
2
and ε-MnO show flake-
2
like structures (Fig. 2A and B) and both of them are curled due to the
surface tension and then further assemble into larger aggregates
Catalyst activity was evaluated in a tubular fixed-bed reactor with
2