T. Murayama, et al.
CatalysisTodayxxx(xxxx)xxx–xxx
for designing the catalyst, that is, site isolation concept. He pointed out
that over-oxidation of desired products can be suppressed if catalyti-
cally active site is spatially isolated from each other in crystal structure
level [8,33–37,]. Taking into account that V site is mainly responsible
for the toluene oxidation, site isolation of VO6 site by W6O21 pentagonal
unit in HDS-WVO catalysts is considered to suppress the over-oxidation
of PhCOOH. Nano scale catalyst structure is considered to be crucial for
the selective oxidation of toluene for the PhCOOH selectivity and its
sequential oxidation.
Interestingly, catalytic activity over Cs-W83V17Ox (SBET = 12.0
m2 g−1) was an order of magnitude lower than that of W83V17Ox and
the toluene conversion at 400 °C was 9%. As discussed above, Cs+ is
considered to be located mainly at the heptagonal channel site near the
catalyst surface. Taking into account this fact, we speculated that to-
luene oxidation preferentially occurred over the heptagonal channel
site, including the side- and the cross-section of the rod-shaped crystal
of HDS-WVO catalysts. It is interesting to note that the reason of the
catalytic activity loss could be evaluated based on the nano-scale cat-
alyst structure by using HAADF-STEM analysis.
Finally, catalyst durability was evaluated over W83V17Ox. Fig. 7
shows the toluene conversion and product selectivity as a function of
reaction time over W83V17Ox at 450 °C in the presence of steam. The
toluene conversion slightly decreased from 99% to 95% during the 90 h
of the continuous reaction. However, the catalytic activity was re-
covered by the calcination under O2/H2O/He at 500 °C for 1 h and the
conversion recovered to 98%. The same treatment at 180 h made the
conversion recovered again to 98%. On the other hand, the selectivity
to benzoic acid was nearly constant (80–81%) for entire reaction time
of 190 h. It is notable that the yield of benzoic acid in a range 75–79% is
higher than those of previously reported catalytic systems for the gas-
phase oxidation of toluene.
Fig. 7. Time course of toluene oxidation on W83V17Ox at 450 °C: conversion of
toluene (+), selectivities to benzoic acid (○), benzene (▼), and COx (●), to-
luene/O2/H2O/He = 1/4.5/26/8. After 90 h and 180 h, the catalyst was heated
at 500 °C for 1 h under flowing O2/H2O/He ( = 4.5/26/8) followed by re-
starting the catalytic reaction. Selectivity to benzaldehyde was lower than
0.1%.
channel can be assumed to be 0.77 mmol g-1 [31]. Therefore, ca. 1/3 of
the amount of NH4+ in W83V17Ox is considered to be replaced with Cs+
by the ion exchange. Since the amount of the Cs+ introduced by the ion
exchange was enough lower than that of the theoretical value, Cs+ is
considered to be not deeply introduced into the bulk of the channel and
Cs+ might be located near the catalyst surface.
4. Conclusion
3.2. Selective oxidation of toluene over high dimensionally structured WVO
High dimensionally structured W-V-O catalysts (HDS-WVO) were
synthesized by the hydrothermal method and the catalyst structure was
investigated by HAADF-STEM analysis. HDS-WVO catalysts are com-
prised of W6O21 pentagonal units and MO6 octahedra (M = W, V),
forming heptagonal and hexagonal channels in the catalyst structure.
HDS-WVO showed excellent catalytic performance for selective oxida-
tion of toluene and the selectivity to benzoic acid was considerably
higher than those of other W-V based catalysts. The high selectivity to
PhCOOH over HDS-WVO is considered to be the result of the nano-level
structural vicinity of W and V site in the crystal structure. Interestingly,
almost no decrease in benzoic acid selectivity was observed over HDS-
WVO catalysts by the increase of reaction temperature different from
other W-V based catalysts. Since VO6 site over HDS-WVO catalysts was
well isolated for each other by the W6O21 pentagonal units as observed
by HAADF-STEM images, sequential oxidation of benzoic acid would be
suppressed even at high reaction temperature range. After the ion ex-
change with Cs+, Cs+ was introduced mainly at the heptagonal channel
of HDS-WVO. Based on the fact that the catalytic activity over HDS-
WVO was significantly decreased after the ion exchange with Cs+, we
concluded that the local catalyst structure around the heptagonal
channel site in HDS-WVO is strongly related to the catalytic activity for
toluene oxidation.
In our previous studies [30,31], it has been concluded that the
heptagonal channels and/or their entrance (the surface 7-membered
ring) play an essential role in the selective oxidation of light alkanes
over Mo3VOx catalysts. Here, we carried out the selective oxidation of
toluene at 400 °C using various W- and/or V-containing oxides in-
cluding HDS-WVO catalysts. Results are shown in Fig. 6 and the com-
parisons of the catalytic activity over various catalysts at 400 °C are
summarized in Table 1. Under the same reaction conditions, WO3
(SBET = 16.8 m2 g−1) shows an order of magnitude lower conversion of
toluene than V2O5 (SBET = 4.8 m2 g−1) and WO3-supported VOx, VOx/
WO3 (V/W = 15/85, SBET = 14.2 m2 g−1). This indicates that V is an
essential element for this reaction. The higher benzoic acid (PhCOOH)
selectivity of VOx/WO3 (58%) than that of V2O5 (33%) suggests that the
addition of W improves the selectivity to PhCOOH. Under similar to-
luene conversion levels (91–93%), W83V17Ox (SBET = 42.0 m2 g−1
)
shows higher selectivity to PhCOOH (80–82%) than those of other (W)-
V-based catalysts, V2O5 (33%) and VOx/WO3 (58%). A similar activity
result with W83V17O was obtained over W64V36Ox. The high selectivity
to PhCOOH over HDS-WVO is considered to be brought in the structural
vicinity of W and V site at nano-level as were seen in HAADF-STEM
analysis. Interestingly, the selectivity to PhCOOH over W83V17O was
almost constant by the change of the reaction temperature, while the
selectivity to PhCOOH was decreased over V2O5 and VOx/WO3 with the
increase of reaction temperature. The observed fact suggests that se-
quential oxidation of PhCOOH is suppressed over W83V17Ox while in-
creasing reaction temperature. As has been seen in HAADF-STEM
images, W83V17Ox is comprised of the network arrangement of W6O21
pentagonal units and MO6 (M = V, W) octahedra, and the MO6 moities
are structurally isolated by W6O21 pentagonal unit as a result of its
arrangement. Grasselli has long been proposing an important concept
Funding sources
This work was supported by JSPS KAKENHI Grant Number 2324-
6135.
Declaration of Competing Interest
The authors declare no competing financial interest.
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