A. Villa et al. / Catalysis Today 150 (2010) 8–15
9
using PVA as protective agent [15] in the liquid phase oxidation of
2.3. Catalytic test
benzyl alcohol with the aim of preserving a high selectivity to
aldehyde but enhancing the catalyst activity and reusability.
Different groups showed that adding Au to Pd catalysts has a
beneficial effect in the alcohol oxidation, improving not only the
catalytic activity and selectivity to the desired product [16], but
also the resistance to the deactivation [17–19]. We recently set up
a two step methodology allowing the preparation of uniformly
alloyed bimetallic Au60–Pd40 catalyst supported on activated
carbon [15]. With the same procedure we prepared a bimetallic
Au–Pd catalyst supported on CNTs.
The reactions were carried out in a thermostatted glass reactor
(30 ml) provided with an electronically controlled magnetic stirrer
connected to a large reservoir (5000 ml) containing oxygen at
2 atm. The oxygen uptake was followed by a mass flow controller
connected to a PC through an A/D board, plotting a flow/time
diagram. The oxidation experiments were carried out in solvent-
less or in the presence of a solvent (0.0125 mol substrate,
substrate/metal = 3000 (mol/mol), 80 8C, pO2 = 2 atm). In the case
of organic solvent, periodic removal of samples from the reactor
was performed, whereas in the case of water solvent, after the end
of the reaction the catalyst was filtered off and the product mixture
was extracted with CH2Cl2. Recoveries were always 98 Æ 3% with
this procedure. For the identification and analysis of the products a
GC–MS and GC (a Dani 86.10 HT Gas Chromatograph equipped with a
capillary column, BP21 30 m  0.53 mm, 0.5 mm Film, made by SGE),
were used by comparison of the authentic samples. For the
quantification of the reactant–products the external calibration
method was used.
2. Experimental
2.1. Materials
Na2PdCl4 and NaAuCl4Á2H2O were from Aldrich (99.99% purity),
activated carbon from Camel (X40S; SA = 900–1100 m2/g;
PV = 1.5 ml/g) and carbon nanotubes from Bayern Materials
Science AG (Baytubes C150P; SA = 30 m2/g; internal diameter
13–16 nm, length 1–10
mm). NaBH4 of purity >96% from Fluka,
polyvinylalcohol (PVA) (Mw = 13,000–23,000; 87–89% hydro-
lysed) from Aldrich were used. Gaseous oxygen from SIAD was
99.99% pure.
2.4. Characterisation
2.4.1. Sol characterisation
UV–vis spectra of sols were performed on HP8452 and HP8453
Hewlett-Packard spectrophotometers in H2O between 190 and
1200 nm, in a quartz cuvette.
2.2. Catalyst preparation
2.2.1. Monometallic catalysts
Pd sol: Na2PdCl4Á2H2O (0.043 mmol) and PVA solution 2 wt%
2.4.2. Catalyst characterisation
(880
(860
m
l) were added to 130 ml of H2O. After 3 min, NaBH4 solution
l) was added to the yellow-brown solution under vigorous
m
(a) The metal content was checked by ICP analysis of the filtrate or
alternatively directly on catalyst after burning off the carbon,
on a Jobin Yvon JY24.
magnetic stirring. The brown Pd(0) sol was immediately formed.
An UV–vis spectrum of the palladium sol was recorded for ensuring
the complete reduction of Pd(II).
Within few minutes from their generation, the colloids
(acidified at pH 2, by sulphuric acid) were immobilised by adding
carbon under vigorous stirring. The catalyst has been filtered
washed for several times to ensure the removal of the material
arising from the reduction treatment. The samples were dried at
353 K for 2 h. The amount of support was calculated to obtain a
final metal loading of 1 wt%.
(b) Morphology and microstructures of the catalysts were
characterised by TEM. The powder samples of the catalysts
were ultrasonically dispersed in ethanol and mounted onto
copper grids covered with holy carbon film. A Philips CM200
FEG electron microscope, operating at 200 kV and equipped
with a Gatan imaging filter, GIF Tridiem, was used for TEM
observation. EDX analysis was performed in the same
microscope using a DX4 analyzer system (EDAX).
(c) Z-potential measurements were performed on Zetasizer
nanoZS/MPT-2 from Malvern. 10 mg of support was dispersed
in 50 ml of distilled water and sonicated for 10 min. The
support was then removed by filtration and the solution was
ready for zeta potential measurements. For the colloidal metal
solution no pre-treatment was used before the measurement.
2.2.2. Bimetallic catalyst
Solid NaAuCl4Á2H2O (0.072 mmol) was dissolved in 140 ml of
water (final 10À4 M) and 0.706 ml of PVA (2%, w/w) was added (Au/
PVA 1:1 w/w). The yellow solution was stirred for 3 min and 2.9 ml
of 0.1 M NaBH4 (Au/NaBH4 1:3 mol/mol) was added under
vigorous magnetic stirring. The ruby red Au(0) sol was immedi-
ately formed. An UV–vis spectrum of the gold sol was recorded to
3. Results and discussion
À
check the complete AuCl4 reduction and the formation of
Plasmon peak. Within few minutes of sol generation, the gold
sol was immobilised by adding carbon nanotubes (acidified until
pH 2 by sulphuric acid) under vigorous stirring. The amount of
support was calculated as having a gold loading of 0.73 wt% when
Au/Pd was prepared. After 2 h the slurry was filtered, the catalyst
was thoroughly washed with distilled water (neutral mother
liquors). ICP analyses were performed on the filtrate using a Jobin
Yvon JV24 to verify the total metal loading on the support. The Au/
CNTs was then dispersed in 140 ml of water; Na2PdCl4 (0.048 mol)
and 0.225 ml of PVA solution (0.2%, w/w) (Au/PVA 1:1 w/w) were
added. H2 has been bubbled (50 ml/min) under atmospheric
pressure and room temperature for 2 h. After additional 18 h, the
slurry was filtered, the catalyst was thoroughly washed with
distilled water. ICP analyses were performed on the filtrate using a
Jobin Yvon JV24 to verify the metal loading on the support. 1 wt%
was the total metal loading.
3.1. Catalytic activity of Pd supported on AC and CNTs
AC is a widely used catalyst support for liquid phase reaction.
However, recent literature disregards AC as the support for alcohol
oxidation; the most used supporting materials are oxides despite
their disadvantage in precious metal recovery. We concentrated on
benzylic alcohol to benzaldehyde selective oxidation which is an
important reaction from an industrial point of view and has been
studied under a variety of reaction conditions using different
catalytic systems.
We synthesized 1 wt% Pd/AC or CNT via the sol immobilisation
method (NaBH4/PVA). The palladium metal sol was generated by
NaBH4 reduction of Na2PdCl4 salt in the presence of a protective
agent (polyvinyl alcohol, PVA) which provides electrostatic as well
as sterical stabilisation of the nanoparticles. Pd-sol appeared
negatively charged at any pH of the solution (Fig. 1). The AC and