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M. Banu et al. / Catalysis Communications 12 (2011) 673–677
for 4 h in air. Pt was loaded by exchanging the NaY with an aqueous
solution containing 0.025 M of [Pt(NH3)4]2+ at 80 °C for 6 h. After
exchange, the solution was filtered and the solid was dried at 120 °C
for 12 h and calcined in air at 450 °C for 4 h. Different Ni–Pt–NaY
catalysts were prepared by impregnation of Ni (using a NiNO3
solution) on calcined Pt(1 wt.%)–NaY by the incipient wetness
method. These samples were also dried at 120 °C for 12 h and
calcined at 450 °C for 6 h in air. An 8% Ni–NaY (IE) catalyst was
prepared by exchanging the NaY with an aqueous solution containing
0.05 M NiNO3 at 80 °C for 6 h. After exchange, the solution was filtered
and dried at 120 °C for 12 h and calcined at 450 °C for 4 h in air. All the
catalysts prepared by both incipient wetness and ion-exchange
methods were reduced in H2 at 400 °C for 4 h before carrying out
the hydrogenolysis experiments.
3. Results and discussion
The physicochemical characteristics of the catalysts are presented in
Table 1. The total surface areas (SL) were calculated using the Langmuir
equation as the BET equation is not suitable in the case of microporous
materials like zeolites. The surface areas are 721 44 m2/g for the
samples (Ni–NaY and Ni–Pt–NaY; Table 1). The external surface areas
(SExt) of the samples calculated by the t-plot method are 33 2 m2/g
(Table 1). The external surface area presumably arises mainly from the
surface of the crystallites with contributions from mesopores present (if
any) in the crystallites and amorphous material (if any). The parent
zeolite (NaY) itself has SL and SExt areas of 765 and 34 m2/g. The
similarity in the surface area values for the samples and the parent
zeolite suggest that the NaY did not undergo any significant damage
during metal impregnation and calcination procedures. XRD patterns of
the samples and the parent NaY were also similar confirming the
absence of structural damage during catalyst preparation. The XRD
patterns of two catalyst samples are compared with that of NaY in Fig. 1.
Metal dispersion values were obtained for many of the samples by a
pulse H2 chemisorption method. The dispersion values (%) for the
samples (Table 1) are: Pt(1%)–NaY, ~100; Ni(2%)–NaY, 24; Ni(6%)–NaY,
12; Ni(2%)–Pt(1%)–NaY, 20; Ni(6%)–Pt(1%)–NaY, 22%, Ni(8%)–NaY
(Exchanged), 6%. The dispersion values are in the range of 20–24% for
the low Ni and Ni–Pt samples. Earlier workers have reported increased
dispersion values for Pt–Ni than for Ni in the case of supported metal
catalysts [12]. The low dispersion value (6%) of the exchanged Ni sample
is due to the smaller amount of reduced Ni present in it. Temperature
programmed reduction (TPR) studies carried out up to 600 °C reveal a
H2 consumption of 1.018 mmol/g by the impregnated catalyst and
0.254 mmol/g by the ion-exchanged sample corresponding, respective-
ly, to about 100 and 20% reduction of the Ni in the samples. Further, the
reduction temperature maximum was lower for the impregnated
sample (439 °C) than for the ion-exchanged sample (510 °C) suggesting
a greater ease of reduction of the Ni ions in the impregnated sample. The
large dispersion value (~100%) obtained for the Pt (1%) catalyst is to be
expected as the Pt loading was done by ion-exchanging and the Pt
content is also low. TPR studies of this sample revealed near quantitative
reduction of the Pt ions.
2.2. Catalyst characterization
XRD patterns of the calcined catalysts were obtained using a Rigaku
Miniflex II instrument with Cu Kα as the radiation source. Surface areas
and pore volumes of the samples were obtained by N2 adsorption at
liquid N2 temperature (Micromeritics, ASAP 2020). TPR profiles
were obtained on a commercial apparatus (Micromeritics TPD/TPR
2900) interfaced with a computer. Prior to the measurements, the
catalyst (ca. 50 mg) was dried in a TPR cell at 600 °C for 2 h in a stream
of He to remove water and adsorbed impurities. The TPR profiles
were then obtained by passing a 10% H2/Ar flow (60 mL min−1
)
through the sample at temperatures from 30 to 600 °C. The temperature
was increased at the rate of 15 °C min−1 and the amount of H2
consumed was determined with a Thermal Conductivity Detector
(TCD). A cooling trap was placed between the sample and the TCD to
retain the water produced during the reduction process. Metal
dispersion measurements were carried out on the reduced sample
(0.2 g) by pulsed chemisorption of H2 at 25 °C using the Micromeritics
instrument mentioned above [11]. The sample was reduced at450 °C for
2 h and flushed with Ar at the same temperature for 2 h prior to H2
chemisorption.
Catalytic reactions were carried out with Ni, Pt and Ni–Pt loaded on
NaY zeolite. The choice of NaY was based on earlier reports that the
sorbitol hydrogenolysis reaction proceeds well when alkaline catalysts are
used [9]. As the cage opening in NaY is only slightly larger (~0.74 nm)
than the molecular dimensions of sorbitol [0.53 nm×0.67 nm×2.9 nm],
one would expect the presence of substantial diffusion constraints, and,
therefore, it is likely that much of the reaction will take place on the
external surface of the zeolite crystallites. The hydrogenolysis of sorbitol
produces a number of products [5]. The major ones that are discussed in
this paper are presented in Scheme 1. A cleavage of the central C–C bond
will lead exclusively to glycerol (II). The other products (III to VI) are
obtained directly from sorbitol or from (I) or (II) depending on the
cleavage/reaction of different bonds. Experiments using glycerol as the
reactant revealed that it did not undergo much hydrogenolysis (b2%
conversion) under the experimental conditions over 1% Pt–NaY, though
2.3. Hydrogenolysis experiments
Sorbitol hydrogenolysis was carried out in a 300 mL stainless steel
(SS) autoclave (Parr 4843) using 100 g of an aqueous solution of
15 wt.% sorbitol. After the aqueous mixture of sorbitol was introduced
into the autoclave, the H2-reduced catalyst (powder) was added. The
sealed autoclave was purged by flowing H2 at room temperature. The
contents were then stirred (300 rpm) and the autoclave pressurized
with H2 to 50 bars and heated to the reaction temperature. Once the
desired temperature was reached, the pressure was adjusted to
60 bars and timing was started. During the reaction, the H2 pressure in
the autoclave was kept constant by periodic addition of small
amounts of hydrogen. After 6 h, the autoclave was cooled rapidly
with cold water. The product mixture was then collected, weighed,
filtered and analyzed.
Table 1
Physicochemical properties of the catalysts.
2.4. Product analysis
Sample
SL (m2/g)
SExt (m2/g)
Dispersion, D (%)
Polyols were analyzed in a Gas Chromatorgraph (GC) with a capillary/
column (FFAP) after derivation by silylation using hexamethyldisilazane
(HMDS) and trifluoroacetic acid in dimethylformamide [5]. The liquid
product mixture was also analyzed by HPLC (LC20AT, Shimadzu)
equipped with an RI detector (RID-10A, Shimadzu). The separation of
the product mixture was achieved using a NH2 column (Phenomenex) at
25 °C. Redistilled water was used as the mobile phase at a flow rate of
0.5 mL min−1 and a typical analysis run lasted 20 min.
Ni (2%)–NaY
Ni (4%)–NaY
Ni (6%)–NaY
Ni (8%)–NaY(exchanged)
Ni (2%)–Pt (1%)–NaY
Ni (4%)–Pt (1%)–NaY
Ni (6%)–Pt (1%)–NaY
Pt (1%)–NaY
725
739
754
740
677
691
705
760
765
33.6
33.9
34.2
32.1
31.0
31.0
31.1
33.0
33.6
24
–
12
6
20
–
22
100
–
NaY