Pingbo Zhang et al. / Chinese Journal of Catalysis 36 (2015) 2036–2043
2037
attractive method because it is environmentally benign by
nature [1,8,12].
mixture stirred vigorously at 50 °C for 1 h, after which the
reaction mixture was sealed in a stainless steel pressure
container and held at 140 °C for 24 h. The resulting product
was collected, washed several times with distilled water
followed by absolute EtOH and then dried under vacuum to
obtain black CuO powder. Different NaOH concentrations (2.5,
5 and 10 mol/L) were used during the preparation. In addition,
while employing the optimized NaOH concentration, different
concentrations of glucose were added during the preparation
process after adding the CTAB so as to prepare brick‐red
Cu‐Cu2O nanoparticles containing various Cu2O species. In our
previous work, the special roles of Pd and Cu in PdCl2/Cu‐HMS
catalysts were investigated in detail [16,18]. Therefore, in the
present work, catalysts were also prepared by impregnating
the CuO or Cu‐Cu2O with a methanol solution of palladium
chloride (PdCl2). The total palladium concentration in the final
products was 0.25 wt% based on the mass of CuO or Cu‐Cu2O.
There have been numerous reports concerning the
application of chlorine‐containing copper catalysts to the
synthesis of DEC via the oxidative carbonylation of EtOH
[13–18]. Various catalysts have been investigated for this
purpose, all of which are prepared by dispersing CuCl2 or CuCl2
and PdCl2 onto supports. Early studies showed that activated
carbon (AC) [9,12,14], metal oxides [19] and zeolites [20] may
all be used as the support. Subsequently, to reduce problems
with equipment corrosion, chlorine‐free catalysts were
prepared by a solid‐state ion exchange method for the
synthesis of DEC [21,22]. However, uncertainties regarding the
active species in these catalysts still remain. Thus, in early work
with DMC catalytic systems, chlorine‐free catalysts were
prepared by solid‐state ion exchange to explore the issues of
equipment corrosion and the uncertainty of the active species
[23,24]. Cu+ ions were studied as the active species through
experimental observations [23–25] as well as theoretical
investigations [26,27]. Later, Cu2O supported on carbon‐based
materials was also applied as a chlorine‐free catalyst to address
the above challenges [28,29]. More recently, nanoscale metal
oxides have attracted much attention because of their unique
size‐ and dimensionality‐dependent physical and chemical
properties [30,31]. Cupric oxide (CuO) and cuprous oxide
(Cu2O) nanostructures are of particular interest because of
their interesting properties and promising applications, such as
in lithium‐ion batteries [32], catalysis [33,34] and CO oxidation
[35]. Therefore, copper‐based oxides with different valence
states might be efficient supports to catalyze the synthesis of
DEC in the gas phase, and studies using these material could
also assist in elucidating the active species.
2.2. Catalyst characterization
The composition and phase of each sample was identified by
powder X‐ray diffraction (XRD) with a D8 X‐ray diffractometer
(Bruker AXS, German) using Cu Kα radiation (λ = 1.5406 Å) at a
scanning rate of 2°/min from 2θ
=
10° to 80°.
Thermogravimetric analysis (TGA) of the samples was
performed using a Mettler TGA/SDTA 851E analyzer over the
temperature range 25 to 800 °C at a heating rate of 10 °C/min
under O2. The morphologies of products were examined by
scanning electron microscopy (SEM) with an S‐4800 (Hitachi,
Japan) scanning electron microscope at an accelerating voltage
of 2.0 kV. Inductively couple plasma (ICP) spectrometry using a
PE 5300DV was employed to determine the concentrations of
metallic palladium in the catalysts. X‐ray photoelectron
spectroscopy (XPS) was performed with a multifunctional
imaging electron spectrometer (Thermo ESCALAB 250XI) as a
means of analyzing the various metallic species and their
valence states.
In the present work, the goal was to synthesize DEC from
EtOH, CO and O2 in the gas phase over PdCl2‐loaded CuO and
Cu‐Cu2O prepared with different NaOH concentrations.
Unfortunately, the initial results did not identify the active
species for the synthesis of DEC. To further investigate such
species, PdCl2‐loaded Cu‐Cu2O catalysts having a variety of
Cu2O contents were investigated by tuning the glucose
concentration. By comparing the catalytic performances of
catalysts incorporating different copper species, the active
species involved in the gas phase synthesis of DEC were clearly
identified.
2.3. Catalytic performance measurements
Catalytic activities were measured with a computer‐
controlled continuous micro‐reactor system incorporating a
stainless steel tubular reactor with an inner diameter of 8 mm.
The reaction conditions were as follows: 3 mL catalyst, 0.1
mL/min liquid EtOH, 10 mL/min O2, 80 mL/min CO, 50
mL/min N2, reaction temperature of 150 °C and reaction
pressure of 0.64 MPa. The analytical methods used during
these trials have been previously reported in detail [16,18].
2. Experimental
2.1. Catalyst preparation
Copper chloride (> 99%), sodium hydroxide (98%),
hexadecyl trimethyl ammonium bromide (> 99%), ethanol (>
99%), PdCl2 (> 99%) were obtained from Sinopharm Chemical
Reagent Co, Ltd, China.
CuO and Cu‐Cu2O nanoparticles were prepared by
hydrothermal synthesis based on literature methods [36,37]. In
a typical synthesis, 20 mL of a 1 mol/L CuCl2·2H2O solution was
added dropwise into 80 mL NaOH and stirred vigorously at 50
°C. Subsequently, 40 mL CTAB (0.25 mol/L) was added and the
3. Results and discussion
The catalytic performances during the oxidative
carbonylation of EtOH with CO and O2 over PdCl2/CuO and
PdCl2/Cu‐Cu2O catalysts prepared with different NaOH
concentrations (2.5, 5 or 10 mol/L) are summarized in Table 1.
From these data, it is evident that the product of the catalytic
reaction was primarily DEC, together with lesser amounts of