Articles
dration of methanol to DME and at higher temperatures con-
vert MeOH and DME into hydrocarbons.[52] To investigate the
difference in the activities of H-ZrAlPO-5 and AlPO-5, a series
of experiments were performed on the two materials and a
physical mixture of ZrO and AlPO-5 (Section S7). The activity
and product selectivity of H-ZrAlPO-5 is substantially different
from those of AlPO-5 and the ZrO/AlPO-5 physical mixture.
The significant difference in activities between AlPO-5 and
either H-ZrAlPO-5 or H-TiAlPO-5 indicates that isomorphic sub-
stitution of Zr or Ti into the AlPO-5 framework creates a
Brønsted acid bridge site that alters the materials’ catalytic
properties. Overall, the MTH results show that the materials in
this series have BAS with significant activity differences, and
this corresponds well with theoretical predictions of Brønsted
acid strength.
terials (Mg, Co and Zn) give significantly higher alkene selectiv-
ity than medium acidic H-SAPO-5. Weakly acidic H-ZrAlPO-5
gives the lowest alkene selectivity of the tested materials.
Moving on to selectivity to alkanes and aromatics (Fig-
ure 4b,c), their selectivity trends are generally opposite to
those of the alkenes. Their selectivity decreases from the weak-
est Brønsted acid, H-ZrAlPO-5, to the strongest acid, H-
MgAlPO-5, and H-CoAlPO-5 lies slightly outside the general
trend for alkanes (see below). In the MTH reaction scheme, al-
kanes and aromatics are typical products originating from hy-
drogen-transfer reactions.[13,20] The results presented in
Figure 4 suggest that isomorphic substitution of a metal into
the aluminophosphate structure significantly alters the chemis-
try associated with the created Brønsted acid sites, shifting the
product spectrum towards alkenes for the more acidic materi-
als.
Turning next to individual alkenes, ethene, propene, and C5+
selectivity versus conversion for each material is shown in
Figure 5. A striking observation in Figure 5a is the systematic
increase in propene selectivity with increasing catalyst acid
strength. At 75% conversion, the selectivity to propene spans
a gap from 25 C% for H-SAPO-5 to almost 50 C% for H-
MgAlPO-5. The difference in propene selectivity is also signifi-
cant at lower conversion levels, ranging from 30 C% over H-
MgAlPO-5, via 15 C% over H-SAPO-5, to 10 C% over H-ZrAlPO-
5, all at 20% conversion. Another evident feature of the pro-
pene selectivity plot is the rapid increase in propene selectivity
with increasing conversion. The slope of the curve is similar to
that for the Mg-, Co-, and Zn-containing materials and is some-
what lower than that for the Si- and Zr-containing materials.
An opposite trend is observed for the C5+ alkenes (Figure 5b):
their selectivity decreases with increasing acid strength and
with increasing conversion; the slope is steep and negative for
the Mg-, Co-, and Zn-containing materials; slightly negative for
H-SAPO-5; and positive for H-ZrAlPO-5.
2.2.2. Product Selectivity
To investigate the influence of the different isomorphic substi-
tutions into the AlPO-5 framework on product selectivity
during the MTH reaction, the synthesized H-MAlPO-5 materials
were tested at 4508C with variable feed rates (WHSV=0.23–
1.9 hꢀ1) to obtain comparable initial conversion levels. By re-
ducing the feed rate, an initial conversion level of about 80%
is obtained for H-MgAlPO-5, H-CoAlPO-5, H-ZnAlPO-5, and H-
SAPO-5. For H-ZrAlPO-5 and H-TiAlPO-5, the highest conver-
sion levels obtained are 30 and 12%, respectively, by employ-
ing very-low feed rates (see the Experimental Section). Previous
studies of the MTH reaction showed that conversion–selectivity
trends were often linear between 15 and 85% conversion but
differed widely for higher and lower conversion.[53] This is
indeed what we observe for all materials except for H-TiAlPO-
5, for which the conversion does not rise above 12%, and
therefore, the H-TiAlPO-5 sample will not be included in the re-
mainder of the discussion.
The conversion–selectivity results reported in Figures 4–8
were obtained during deactivation of the samples. This proce-
dure was warranted by previous studies of H-SAPO-5 as a MTH
catalyst. It was shown that the conversion–selectivity graphs
overlapped for fresh versus deactivated samples.[42] Additional
tests performed in the present study over H-MgAlPO-5 at two
different space velocities led to the same conclusion (Sec-
tion S8).
Alkenes are intermediate, autocatalytic species in the MTH
reaction. Reactions leading to their formation and conversion
include the methylation, oligomerization, and cracking of
short- and long-chain alkenes, as well as dealkylation of aro-
matic compounds, in particular polymethylated benzene mole-
cules.[13,20,30,54,55] The results presented in Figure 5 suggest that
a high acid strength favors cracking of higher alkenes to form
propene. This conclusion is in line with literature reports,
which showed that only strongly acidic zeolites could crack
C5+ alkenes to light C2 and C3 alkenes, whereas less-acidic zeo-
types favored oligomerization followed by cracking to higher
alkenes.[56,57] Interestingly, Miyaji et al. showed that 2-methyl-2-
butene and 1-pentene were not cracked in a monomolecular
mechanism over H-SAPO-5,[75] in line with the results presented
in Figure 5. Furthermore, Meusinger et al. studied cracking of
n-hexane and n-butane over H-MgAlPO-5, H-CoAlPO-5, and H-
SAPO-5.[58] These authors observed that comparable samples
of the materials (acid-site density, crystal size) gave a ranking
based on the TOF as H-MgAlPO-5>H-CoAlPO-5>H-SAPO-5. A
comparison between the ethene and propene selectivity plots
(Figure 5a,c) shows that the two products have opposite
trends with respect to selectivity versus predicted catalyst acid
The selectivity to three main categories of products, namely,
alkenes, alkanes, and aromatics, was chosen to illustrate the
principal trends and to highlight selectivity variations with het-
eroatom substitution (see Section S5 for the full set of selectiv-
ities).
Light alkenes, and propene in particular, are currently the
target products of the majority of industrial MTH plants.[53] Fig-
ure 4a shows that the selectivity to alkenes for Mg, Co, Zn,
and Si is approximately constant, at a very high level (70–
90%), between 15 and 85% conversion, whereas for Zr it
steadily increases towards 40% with increasing conversion.
The most striking feature of alkene selectivity is the distinct be-
havior exhibited by material groups categorized according to
the predicted acid strength. The stronger Brønsted acidic ma-
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