T. Lehmann et al. / Catalysis Communications 12 (2011) 368–374
373
60
50
40
30
20
10
0
50
ethene conversion
40
propene selectivity
1-butene selectivity
2-butene selectivity
30
20
10
0
0
5
10
15
20
25
30
35
40
0
10
20
30
40
50
60
Time, h
Time, h
Fig. 6. Long-time behavior of catalysts ex citrate, total flow rate: 1 l/h; left diagram: 350 °C, 10% ethene, right diagram: 375 °C, 5% ethene.
A more puzzling detail is the lower propene selectivity at higher
initial ethene concentrations. It should be realized in this context that
one of the branches in the suspected reaction network consists of
parallel reactions with respect to ethene, i.e., dimerization and
metathesis:
what faster with time compared to the dimerizing catalyst function.
The observed deactivation behavior could be an indication for
different nickel sites being responsible for the two reactions. This
would be in contrast to Ikeda et al. [24] who speculated that the active
nickel site for dimerization and metathesis may be the same on
template-ion exchanged Ni-MCM-41.
Catalysts colors changed from very light gray (fresh Ni-MCM-41)
to dark gray or black depending on the duration of the deactivation
experiment. The main reaction is therefore accompanied by coking
processes. For the time being, it is unclear whether coking is the
primary reason for catalyst deactivation. More detailed investigations
are required to clarify this point. In addition, it must be stressed that
the good catalyst stability may well be due to the rather high dilution
of the inlet flow. It is left to future research whether this favorable
deactivation behavior can be retained under more severe conditions
like concentrated hydrocarbon feeds and higher conversions.
+ H2C= CH2
H2C= CH2
H2C= C3H6
H4C2= C2H4
2 H2C= C2H4
In view of the two reaction stoichiometries it can be expected that
the ethene reaction order is higher in the case of dimerization. Higher
ethene concentrations favor the formation of butenes instead of
propene in such a scenario. One may argue that this undesired effect
on the metathesis reaction rate can be compensated by higher
concentrations of 2-butenes. However, because of finite reaction rates
only a certain fraction of 1-butene is indeed converted to 2-butene.
Further, compensation would be non-stoichiometric with respect to
the metathesis step even with an infinite isomerization rate: two
ethene molecules are consumed for a single 2-butene molecule while
ethene and 2-butene enter metathesis in equimolar amounts.
Accordingly, this kind of compensation could only make up for the
primary ethene effect if the partial reaction order of the metathesis
reaction with respect to 2-butene were considerably higher than the
order regarding ethene.
In summary, based on the observations made it could be shown
that the order of product formation is 1-butene→2-butenes→pro-
pene. Furthermore, it was confirmed that propene formation is very
likely to be caused by metathesis between ethene and 2-butenes. All
of the kinetic results are compatible with the catalytic pathway
proposed in the literature [13].
The catalytic study was concluded by an investigation of catalyst
stability. Selected results are displayed in Fig. 6. There was hardly any
deactivation at 350 °C over a period of 35 h (left diagram in Fig. 6).
Deactivation behavior was independent of ethene concentrations;
identical runs with 2.5% and 5% ethene in the feed gave the same
stable behavior.
4. Conclusions
Equilibrium adsorption of nickel precursors on MCM-41 leads to
catalysts which effectively catalyze the direct conversion of ethene to
propene in a temperature range between 250 and 400 °C. Nickel
citrate and nickel nitrate proved to be the most effective precursors.
Only minor amounts of byproducts were formed. Propene formation
on these catalysts did not necessitate water vapor. Kinetic measure-
ments supported the catalytic pathway consisting of ethene dimer-
ization, positional butene isomerization and propene retro-
metathesis which has been proposed in the literature. Higher
temperatures as well as higher residence times improved the
selectivity to propene while increased feed concentrations of ethene
led to lower relative amounts of propene. Ni-MCM-41 prepared by
equilibrium adsorption exhibited very good stability at reaction
temperatures below 375 °C. Active nickel sites on equilibrium-
adsorbed Ni-MCM-41 might be different from those on template-
ion exchanged systems.
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Moderate deactivation was observed at 375 °C. Ethene conversions
dropped from 36% to 25% after 55 h. The selectivity to 1-butene
remained constant during this time. On the contrary, a slight increase
in 2-butene selectivity could be evidenced which was matched by a
corresponding decrease in propene selectivity. It can therefore be
concluded that in relative terms metathetic sites deteriorate some-