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ARTICLE IN PRESS
Y. Kuwahara et al. / Catalysis Today xxx (2016) xxx–xxx
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In-situ FTIR spectroscopy measurement was performed by using
a Cary 670-IR instrument (Agilent technology, Inc.) in the spec-
tral range 4000–1000 cm−1. Approximately 5 mg of sample was
pressed into a self-supported wafer (10 mm). The wafer loaded
into a high-vacuum transmission FTIR cell was pretreated at 400 ◦C
under a He flow (100 mL/min) for 1 h, allowed to cool to 180 ◦C,
and then the baseline spectrum was collected. After exposing to a
flow of 25 mbar 2-propanol in He (100 mL/min) for 1 h, FTIR differ-
ence spectra of 2-propanol adsorbed on the sample were collected
under flushing in a He flow (100 mL/min) by subtracting the base-
line spectrum from the each collected spectrum.
The porous properties of the catalysts were investigated by N2
physisorption measurement. The parent SBA-15 displays a type
IV nitrogen adsorption-desorption isotherm with a clear capil-
lary condensation at around p/p0 = 0.7 due to the presence of
periodically-aligned mesopore channel systems (Fig. 2(A) (a)). The
indicating subpar porous qualities (for N2 physisorption data of
ZrO2(10)/MCM-41 and ZrO2(10)/SiO2, see Fig. B). The textural
properties obtained from XRD measurement and N2 adsorption
isotherms are tabulated in Table 1. Along with the increase of
ZrO2 content from 0 to 59.2 wt%, the specific surface area (SBET
)
and total pore volume (Vtotal) linearly reduced (SBET: from 1040
to 475 m2/g, Vtotal: from 1.34 to 0.39 cm3/g). Nonetheless, the
materials still had large surface areas and pore volumes as to
be regarded as mesoporous materials. The pore size distribution
curves calculated from the N2 adsorption data showed broader
pore size distributions as increasing the ZrO2 content (Fig. 2(B)).
The average pore diameter (Dp) linearly decreased from 8.5 to
5.8 nm as the ZrO2 content increases from 0 to 59.2 wt%, and con-
sequently the thickness of silica wall (Tw) increased from 5.5 nm
to 8.2 nm. The mesoporous structure of SBA-15 was confirmed
by TEM images. ZrO2(10)/SBA-15 showed a similar morphologi-
cal feature to that of bare SBA-15, representing the retention of the
original mesopore structure (Fig. 3(a) and (b)). On the other hand,
ZrO2(35)/SBA-15 and ZrO2(60)/SBA-15 showed extra-framework
aggregated ZrO2 particles (Fig. 3(c) and (d), respectively). These
combined characterization results demonstrate that Zr species are
dominantly deposited inside the pore channels with uniform distri-
bution at lower ZrO2 loading levels, but introduction of an excess
amount of Zr (>35 wt%) leads to a formation of extra-framework
aggregated ZrO2 particles and accordingly results in reduced meso-
porosity.
2.4. Procedures for catalytic reactions
In a typical reaction, a reaction mixture containing catalyst
(40 mg as ZrO2), substrate (2 mmol), and alcohol (10 mL) was
charged into a 60 mL cylindrical stainless steel high-pressure reac-
tor (EYELA, Inc.) equipped with a bourdon pressure gauge, which
was then sealed, purged and pressurized with 1.0 MPa of Ar
and then heated to 150 ◦C. During the reaction, magnetic stir-
ring at 600 rpm was continued. After the predetermined reaction
time, the reactor was cooled to room temperature and the liq-
uid products recovered from the reaction mixture were analyzed
by a gas chromatograph (Shimadzu GC-14B) with a frame ioniza-
tion detector equipped with a capillary column (ULBON HR-20 M;
0.53 mm × 30 m; Shinwa Chemical Ind., Ltd.). Conversion of sub-
strate and yields of products were quantified using biphenyl as an
internal standard. To assess the catalyst reusability, the spent cat-
alyst was retrieved from the reaction mixture by filtration, washed
with acetone, dried at 100 ◦C and then subjected to multiple cat-
alytic runs (for detailed procedures for catalyst reusability test, see
the Supplementary Information).
The thus synthesized catalysts were tested for CTH reaction of
methyl levulinate (ML) using 2-propanol as a H-donor at 150 ◦C
under 1.0 MPa of Ar. The amount of ZrO2 introduced to the reac-
tor was fixed to be the same in all cases to compare catalytic
activities per amount of ZrO2. When 2-propanol was used as a
H-donor, GVL was produced as a major product, and transesteri-
acetone and methanol were also detected, elucidating that the reac-
tion proceeds via a CTH reaction and the following dealcoholization
steps as illustrated in Scheme 1, where transesterifications of ML
and 4-HPE with alcohols take place as side reactions. As shown
in Table 2, a series of SBA-15-supported ZrO2 catalysts showed
higher catalytic activities (Entries 1–5) than bulk ZrO2 (Entry 8),
but increasing ZrO2 content from 9.8 to 49.7 wt% resulted in a grad-
ual activity decrease (for reaction kinetics data, see Fig. C). At a
fixed loading level (10 wt%) of ZrO2, SBA-15 was the most effective
support to achieve high GVL production rate among three types
of silica support (SBA-15, MCM-41 and fumed silica) (cf. Entries 1,
6 and 7). ZrO2(10)/SBA-15 (SBET = 810 m2/g, Dp = 7.7 nm) afforded
>99.5% conversion and 91% GVL yield at 3 h of reaction, of which
reaction rate was 1.7 times higher than that of the conventional
bulk ZrO2 (55% conversion and 53% GVL yield). ZrO2(10)/MCM-41
(SBET = 783 m2/g, Dp = 2.9 nm) and ZrO2(10)/SiO2 (SBET = 250 m2/g)
gave almost similar activities (98% conversions and 87–89% GVL
yield) under the same conditions, while they have totally differ-
ent porous structures and surface area. These experimental results
led us to a hypothesis that unique local structure of the Zr atoms
highly-dispersed on silica support might be responsible for achiev-
ing a high catalytic activity, rather than the textural properties of
silica supports such as topology, pore size and surface area.
3. Results and discussion
3.1. Structural analysis
For the synthesis of silica-supported ZrO2 catalysts, in-situ
hydrolysis method of zirconium n-butoxide was employed, so
as to obtain the catalysts with desired ZrO2 content. The
ZrO2 content was controlled by simply varying the amount
SBA-15-supported ZrO2 catalysts with 9.8 wt% (ZrO2(10)/SBA-15),
19.4 wt% (ZrO2(20)/SBA-15), 32.7 wt% (ZrO2(35)/SBA-15), 49.7 wt%
(ZrO2(50)/SBA-15) and 59.2 wt% (ZrO2(60)/SBA-15) ZrO2 loading
(Table 1). Fig. 1 shows XRD patterns of ZrO2/SBA-15 materials
with varied ZrO2 contents. Low angle XRD patterns of ZrO2/SBA-15
materials all exhibited well-defined diffraction planes associated
with 2D hexagonal mesoporous structure (P6 mm symmetry) which
peak at around 2ꢁ = 0.9◦ ascribed to the (100) diffraction gradu-
ally decreased as increasing the ZrO2 content, while the lattice
paramater a0, which represents the distance between the meso-
pores, mostly remained unchanged (Table 1), indicating a blockage
of mesopores by the incorporation of ZrO2. In high angle XRD
patterns, no diffraction patterns were observed for the samples
with ZrO2 contents lower than 20 wt%, suggesting that Zr species
is existing as highly-dispersed Zr species or as amorphous zirco-
nia. A similar result was observed for ZrO2 supported on fumed
silica and MCM-41 silica (see Fig. A in the Supplementary Infor-
mation). On the other hand, the samples with higher ZrO2 content
(ZrO2 > 35 wt%) exhibited diffraction patterns indexed to tetrago-
nal ZrO2 phase (2ꢁ = 30.2, 35.2, 50.4 and 60.1◦), representing the
formation of aggregated ZrO2 species.
Please cite this article in press as: Y. Kuwahara, et al., Catalytic transfer hydrogenation of biomass-derived levulinic acid and its esters