2
M.J. Wulfers, F.C. Jentoft / Journal of Catalysis xxx (2015) xxx–xxx
the disproportionation products, propane and pentanes, are also
formed at significant rates [17] through cleavage of C8
intermediates.
similar. Isotope distributions in products of a bimolecular pathway
should be binomial, whereas the possibility exists for isobutane to
retain the same number of isotopes as the feed if it is formed
through a monomolecular pathway.
The zeolite H-mordenite has been investigated extensively as a
butane isomerization catalyst, yet no consensus has evolved on the
contributions of mono- and bimolecular reaction pathways to the
final product distribution. Experimental evidence suggesting dom-
inance of bimolecular pathways includes the following: intermo-
lecular carbon-13 scrambling in products formed from 1-13C-n-
butane [18] and 1-13C-isobutane [10], production of propane and
pentane side products [13,6], isobutane reaction orders with
respect to n-butane of close to 2 [8,6], and a product distribution
similar to that from isooctane [19]. Evidence of a significant contri-
2. Materials and methods
2.1. Materials
NH4-mordenite (Lot 32125-99) and Pt/H-mordenite (Lot 33407-
1, not pre-reduced by the manufacturer and Lot 33436-24, pre-
reduced) zeolites were received from UOP, a Honeywell company.
The Si/Al ratio of all samples was 9.1, specified by ICP-AES per-
formed by the manufacturer. Platinum had been introduced by
the incipient wetness method using hexachloroplatinic acid as
the precursor; the platinum content was 0.328 wt%, also specified
by ICP-AES. Calcination of the NH4-mordenite was performed in a
horizontal furnace. A quartz boat containing 1.5 g of catalyst was
placed inside a 2.3 cm ID quartz tube, which was placed inside
the furnace under a 100 ml minꢀ1 flow of air (Airgas, zero grade).
The temperature was first increased at 2 K minꢀ1 to 423 K, held
for 1 h, and then increased at 5 K minꢀ1 to 873 K and held for 2 h.
Reactant gases were of the following purities: n-butane (Math-
eson, 99.99%) containing 14 ppm isobutane and <1 ppm propene
impurities, and 1,4-13C2-n-butane (Isotec Inc., specified as 99.7%
gas purity and 99% isotope purity) with 5200 ppm ethane and
1200 ppm 1-butene impurities as quantified by in-house GC anal-
ysis. Other gases were N2 (Airgas, UHP 99.999%), O2 (Airgas, UHP
99.994%), H2 (Airgas, UHP 99.999%), and helium (Airgas, UHP
99.999%). All inorganic gases were passed through moisture traps
(Agilent, MT400-2 for N2, O2, and H2; Restek for helium), and N2
was also passed through an O2 trap (Chromres, Model 1000).
bution of
a monomolecular skeletal isomerization pathway
includes the following: isobutane reaction orders with respect to
n-butane of 1.17 [20] and 1 [6], and the inability to model isobu-
tane formation using only a first- or second-order kinetic model
[21]. Additionally, some investigators reported that selectivity to
isomerization or disproportionation products is affected by process
conditions such as temperature [13], concentration of acid sites
[13,20], conversion [13], reactant partial pressure [13,21], and
presence of H2 [6]; however, a consistent explanation for these
dependencies does not exist.
One variable that has been investigated to some extent, but has
not been linked to specific reaction pathways or product selectivi-
ties, is the concentration of alkenes. Pines and Wackher [3], who
worked with an AlCl3/HCl catalyst, reported a promoting effect of
alkenes on n-butane isomerization. Butane conversion on the zeo-
lite H-mordenite can also be promoted by addition of alkenes;
Fogash et al. observed that H-mordenite was completely inactive
for n-butane [22] or isobutane [23] conversion in the absence of
butene in the feed, but was very active when as little as 55 ppm
of butene was co-fed. The effect of alkenes is not specific to butene;
Engelhardt [24] found that n-butane conversion on H-mordenite
could be enhanced by addition of ethene, propene, or isobutene
to the feed. The data show an increase in selectivity to dispropor-
tionation products upon addition of any alkene, but this effect was
not discussed by the author. Similar observations have been made
with sulfated zirconia; alkenes reportedly promote conversion of
n-butane [25–29] and deactivation [22,26]. Intermolecular isotope
scrambling in isobutane formed from 1,4-13C2-n-butane can be
controlled by inclusion of platinum on sulfated zirconia and H2
in the feed [30,31]. Inclusion of platinum and H2 caused isobutane
to retain the same number of isotopes as the feed, which is indic-
ative of a monomolecular isomerization pathway, whereas the
absence of platinum and H2 resulted in significant intermolecular
isotope scrambling. The authors hypothesized that the butene con-
centration was low in experiments with platinum and H2, which
was considered as not conducive to the bimolecular pathway, but
the butene concentration was not reported. In fact, effluent alkene
concentrations are typically not documented; a rare exception is
the work by Weisz and Swegler on hexane isomerization [32].
The goal of this investigation was to determine the contribu-
tions of monomolecular and bimolecular isomerization and dispro-
portionation pathways on H-mordenite and to identify the process
variable(s) that control the relative rates. This knowledge would
allow one to predict changes in rate and selectivity with changing
reaction conditions and possibly design processes in which the
selectivity to a desired product can be tuned based on a physical
understanding of the reaction chemistry. In theory, the products
of monomolecular and bimolecular reaction pathways should be
distinguishable by kinetics parameters, such as reaction order
and activation energy, and the extent of intermolecular isotope
scrambling. If propane, pentanes, and isobutane are all produced
through similar bimolecular pathways, their kinetics parameters
and experimentally determined isotope distributions may be
2.2. Test apparatus and pretreatment conditions
All catalytic experiments were performed at atmospheric pres-
sure in down-flow packed-bed reactors. Zeolite powder was placed
in a borosilicate glass tube (5.5 mm ID) between two pieces of
quartz wool. The tube was heated by an electrically powered fur-
nace, and the temperature was controlled by an Omega CN3251
controller using a K-type thermocouple placed in a well at the cen-
ter of the furnace’s isothermal zone. The pressure drop through the
catalyst bed was monitored and was less than 0.5 psi during all
experiments. Quantification of products was performed by a gas
chromatograph (Varian 3800 GC) using a Fused Silica PLOT column
(Chrompack, 0.32 mm ID ꢁ 60 m) for separation and both thermal
conductivity and flame ionization detectors connected in series. In
experiments with 1,4-13C2-n-butane as reactant, a gas chromato-
graph equipped with a mass spectrometer detector (GC–MS, Agi-
lent 5975E) was used to determine the isotope distribution in
individual products. The electron impact ionization source in the
GC–MS was operated at 70 eV, and products were separated using
a GS-Gaspro PLOT column (Agilent, 0.32 mm ID ꢁ 60 m). Splitless
injections were performed on the GC–MS in all cases except when
Pt/H-mordenite was used without an alkene trap, in which case a
split ratio of 5:1 was used. Mass flow controllers (Bronkhorst) were
used to control gas flow rates, and gas transfer lines were heated to
a temperature of 343 K.
2.3. Pretreatment of catalysts
Pretreatment of H-mordenite began by raising the temperature
at 5 K minꢀ1 to 673 K in a 30 ml minꢀ1 (NTP) flow of synthetic air
and continued with sequential 0.5-h treatments in synthetic air,
N2, and H2. Pretreatment of Pt/H-mordenite began by heating at
5 K minꢀ1 to 403 K in a 30 ml minꢀ1 flow of N2 and holding the
Please cite this article in press as: M.J. Wulfers, F.C. Jentoft, Mechanism of n-butane skeletal isomerization on H-mordenite and Pt/H-mordenite, J. Catal.