56
KOLESNICHENKO et al.
Further development of the synthesis of lower oleꢀ good catalysts for methanol homologation, and anaꢀ
fins from natural gas can even more significantly lyzed certain features of olefin synthesis from DME.
increase the advantages of this method in comparison
with the traditional technique. For example, at
present, great interest is aroused by the version of proꢀ
EXPERIMENTAL
duction of С2–С3 olefins that involves a direct syntheꢀ
sis of DME from syngas (route C), which is being
developed by the JGC Corp. (Japan) [17], by the Chiꢀ
nese group [4], and in our studies [18, 19]. In [4, 17],
natural gas is converted at the first stage to syngas (a
mixture of СО/Н2) using steam or autothermal
reforming. At the second stage, syngas is converted to
a mixture of СН3ОН, DME, and Н2О (at a temperaꢀ
Dimethyl ether with a purity of 99.8% (manufacꢀ
tured by the OAO NAK Azot, Novomoskovsk, Russia)
was used as a feedstock. In the reaction of formation of
lower olefins from DME, we studied catalyst samples
based on zeolite ZSMꢀ5, or, more precisely, its domesꢀ
tic analog highꢀsilica zeolite TsVM with a SiO2/Al2O3
mole ratio of 30 (which, produced by ZAO Nizhegorꢀ
odskie sorbenty, contains no more than 0.11 wt %
sodium oxide). To obtain the hydrogen form of the
zeolite (HZSMꢀ5) with a preset residual sodium oxide
content, we used a double cation exchange of Na+ in a
1 N ammonium nitrate solution with subsequent dryꢀ
ture of 210–300 С and a pressure of 4–150 atm) in the
°
presence of a bifunctional catalyst that comprises the
“metal” component, i.e., a methanol synthesis cataꢀ
lyst (CuO–ZnO/Al2O3 or ZnO–Cr2O3/Al2O3), and the
“acid” component, i.e., an alcohol dehydration site
(aluminum oxide or zeolite), thus in one stage comꢀ
bining the production of methanol and its dehydration
to DME. The resulting СН3OH/DME/H2О mixture,
without separation into individual components, is
placed into an olefin synthesis reactor, where at a temꢀ
ing and calcining at 500 С for 4 h.
°
Zeoliteꢀcontaining catalysts were prepared via
mixing the HZSMꢀ5 zeolite with an alumina slurry
(with 18 wt % dry Al2O3 produced by ZAO Nizhegorꢀ
odskie sorbenty) as a binding agent and the subsequent
shaping of granular extrudates (the Al2O3 content of
the resulting catalyst was 33–34 wt %). After that, the
extrudates were successively dried in air and in a drying
perature of 380–550 С and a pressure of 1–6 atm, in
°
the presence of HꢀSAPOꢀ34, a hydrocarbon product
is obtained from which the ethylene and propylene
fractions are isolated and the remaining components
are used as a heat transfer agent for thermal power
plants. Lower olefins are produced with a high yield
(86%) and high selectivity (80–90%), with ethylene
and propylene making about 80% of the hydrocarbon
product.
oven and calcined at 500 С for 4 h. To introduce active
°
metals into the zeolites, we used the ion exchange of
the zeolites with an aqueous solution of a metal salt
(La, Zr) followed by mixing with the binding agent
(
Al2O3) or the impregnation of the resulting zeolite–
binder extrudates with an aqueous solution of a macꢀ
romolecular metal (Rh) complex.
The experiments were carried out using a laboraꢀ
tory setup employing a flowꢀtype microreactor. The
feedstock was DME (or methanol), and the DME and
methanol diluent was helium. A 0.5ꢀg (1.0 ml) charge
of the catalyst (a fraction of 0.4–0.63 mm) was placed
in a quartz flow reactor. After that, the catalyst was
However, with a decreasing content of methyl alcoꢀ
hol and an increasing amount of DME in the original
feedstock, the yield of olefins decreases. This is due to
the properties of the selected catalyst: the microporous
SAPOꢀ34 material, which proved to be the best cataꢀ
lyst for the synthesis of olefins from methanol, is not so
effective in the reaction with DME and is rapidly
deactivated because of heavy coking.
activated in a flow of helium at 400
reactant feed space velocity (500–5000 h–1), temperaꢀ
ture (240–340 ), and pressure (~1 atm) were set.
°
С. The desired
°С
Unlike the cited authors [4, 17], in [18, 19] we synꢀ
thesized olefins from DME that barely contained
methanol, and its conversion was carried out over a
catalyst based on highꢀsilica pentasil, which is an anaꢀ
logue of HꢀZSMꢀ5, modified with La and Zr. This was
possible owing to the development of both a singleꢀ
step syngasꢀtoꢀDME process [20] and an efficient catꢀ
alyst for the conversion of DME to olefins. The selecꢀ
tivity for С2–С4 olefins was up to 80% with a DME
conversion of ~80%.
Liquid products were condensed in a receiver; the gas
flow, using a dosing cock, was supplied to a chromatoꢀ
graph for analysis. The reaction gas stream of DME
conversion is a mixture of С1–С6 hydrocarbons; the
main method of their analysis is gas–liquid chromaꢀ
tography (GLC).
The gas mixtures were analyzed on a Kristallyuks
4000M chromatograph with a flame ionization detecꢀ
tor. The dimensions of the capillary column were
27.5 m
×
0.32 mm
×
10 m; the nonpolar CPꢀporaꢀ
μ
The key factor of high selectivity for the yield of PLOT Q phase was used as an adsorbent; this phase
olefins from CO and Н2 via DME is the rate and direcꢀ proved to be fairly efficient in separation of the basic
tion of formation of the single C–C bond from the groups of the products (DME, СН3ОН
O bond. Most researchers assume that the primary carbons). The temperature was programmed from 80
product in this process is ethanol and/or methyl ethyl to 150 C at a heating rate of 30 C/min; helium was
, С1–С6 hydroꢀ
C
⎯
°
°
ether [21–27]. In this work, in order to improve the used as a carrier gas (a flow rate of 30 ml/min). The
properties of catalysts, we studied the effect of their resulting chromatograms were processed using the
modification with rhodium compounds, which are NetChromWin software.
PETROLEUM CHEMISTRY Vol. 51
No. 1
2011