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Dispersion and Activity of Vanadia Catalysts
J. Phys. Chem. B, Vol. 101, No. 17, 1997 3325
TABLE 1: Physicochemical Properties and the Product Distribution during the IPA Decomposition on Vanadia Catalysts
active
bulk anal
V2O5/MOx,
wt %
O2
uptake,
µmol/g
site
surface
% surface
coveragea
densityb
% selectivity
ACE/PROP
catalyst
area, m2/g
(nm-2
)
% conv
VAl
12.3/-
8.9/5.1
10.5/5.7
10.7/6.6
7.9/7.2
168
122
129
153
115
56
133
89
58
22
9.9
32.3
20.4
10.8
5.7
0.40
1.21
0.83
0.44
0.28
7
23
19
12
4
100/-
74/26
83/17
98/2
VTiAl
VZrAl
VLaAl
VMgAl
99/1
a Surface coverage is defined as 100× active surface area/BET SA of reduced catalyst. b Active site density is the number of “O” atoms chemisorbed
per unit area of catalyst.
sion and activity. However, the influence of support modifica-
tion on the redox and acid-base properties of V2O5/Al2O3 is
not yet thoroughly understood.
The aim of the present investigation is to elucidate the role
of modification of the γ-Al2O3 support with TiO2, ZrO2, La2O3,
or MgO on the nature and dispersion of vanadia species and
methanol partial oxidation activity of vanadia catalysts.
acquired for these samples. Chemical shifts were referenced
to external VOCl3. An all-glass high-vacuum apparatus with a
facility to reduce (at 500 °C, in a flow of H2) the samples in
situ was used to carry out the low-temperature (-78 °C) oxygen
chemisorption experiments. The details of the experimental
procedure are described elsewhere.15 BET surface areas of the
catalysts were determined by N2 physisorption using the same
equipment.
Experimental Section
Activity studies for the partial oxidation of methanol were
carried out in the temperature range 175-250 °C, taking 200
mg of the catalyst (0.5 mm size) packed in a fixed bed tubular
glass reactor of 6 mm i.d. Purified air at a flow rate of 60 mL/
min, saturated with methanol (by passing through a saturator
maintained at 25 °C), was introduced into the reactor. The low
amount of catalyst and low feed rate were chosen to keep the
conversions below 20%. Comparisons of activities and selec-
tivities were made at a reaction temperature of 200 °C, at which
both were moderate. After a steady state period of 30 min the
products were analyzed on-line with a 10% Carbowax 20M
column (2 m long) using a flame ionization detector. The
product stream comprised mainly formaldehyde and dimethyl
ether, with some traces of methyl formate, CO, and CO2.
Oxidative decomposition of 2-propanol was carried out in the
same reactor under similar reaction and analysis conditions at
a constant temperature of 175 °C and at atmospheric pressure,
using about 200 mg of catalyst. The products observed
consisted mainly of propene and acetone with traces of
diisopropyl ether.
Four different modified supports, namely, TiAl, ZrAl, LaAl,
and MgAl, were prepared by impregnating the γ-Al2O3 (Har-
shaw, Gamma phase, S.A. 196 m2/g) support with 10 wt %
each of MOx (MOx ) TiO2, ZrO2, La2O3, MgO). The precursors
used were Fluka A.R. grade (C12H28O4)Ti and (C12H28O4)Zr
for TiO2 and ZrO2, respectively, and Loba Chemie, A.R. grade
Mg(NO3)2‚6H2O and La(NO3)3‚6H2O for MgO and La2O3,
respectively. The metalloorganic precursors of titania and
zirconia were dissolved in methanol prior to impregnation on
Al2O3. Lanthanum and magnesium hydroxides were precipi-
tated by ammonia hydrolysis of their aqueous nitrate solutions.
The excess solutions were evaporated to dryness on a water
bath, and the catalyst masses were further dried in an air oven
at 110 °C for 12 h. The modified supports were calcined at
550 °C for 5 h. The amount of metal oxides in the modified
supports was determined by inductively coupled plasma (ICP)
analysis on a Varian Liberty 100-OES spectrometer after
calibrating the instrument with NIST traceable standards. A
weighed sample was digested in an acid mixture of nitric acid,
sulfuric acid, and perchloric acid until the dissolution was
complete, and then the solution was diluted to a specific volume
prior to analysis. VMAl catalysts (M ) Ti, Zr, La, Mg) were
synthesized by impregnation with an aqueous solution contain-
ing a calculated amount of NH4VO3 (Fluka, A.R. grade),
corresponding to 12 wt % V2O5 of the modified supports.
Drying and calcination procedures were similar to those
described above. Following the same procedure, a 12 wt %
V2O5/Al2O3 (VAl) was prepared as a reference. The vanadia
contents of the calcined catalysts were estimated by ICP
analysis.
XRD patterns were recorded on a Phillips PW 1051 diffrac-
tometer using Ni filtered Cu KR radiation. ESR spectra were
recorded on a Bruker ER 200 D SRC X band spectrometer with
100 kHz modulation at ambient temperature. The microwave
frequency was 9.71 GHz. Raman spectra were recorded on a
Bruker FRA 106 FT-Raman module interfaced to a Bruker IFS-
66 FTIR bench. All Raman spectra were recorded at room
temperature and under ambient conditions using a 80 mW power
setting for the incident radiation at 943.4 nm from a Nd:YAG
laser; samples were held in glass vials. Wide-line 51V NMR
spectra were obtained on a Bruker ASX 200 MHz spectrometer,
operating at 52.6 MHz for vanadium, equipped with a wide-
line probe and a 10 mm insert. A 2 µs pulse was applied
following a 2 s relaxation delay; typically 1400 scans were
Results and Discussion
The metal oxide and vanadia contents of the calcined supports
and catalysts, BET surface areas, oxygen uptake, active site
density and surface coverage values, and product distribution
during the IPA decomposition are shown in Table 1. It can be
seen that the surface areas of the vanadia catalysts supported
on MOx modified alumina (VMAl) are significantly lower than
vanadia on unmodified alumina (VAl), which in turn is lower
than the alumina support itself. This observation is expected
due to the blockage of pores in the alumina as a result of the
addition of the metal oxide as well as the active component.
Except in the case of VMgAl, oxygen uptakes of the VMAl
catalysts are more when compared to the VAl catalyst, indicating
an increase in the number of redox sites. Among the four
catalysts, VTiAl shows the highest oxygen uptake, which may
be due to a greater number of reducible vanadia sites. Both
active site density and the surface coverage are high in VTiAl,
indicating that the V2O5 is highly dispersed on the TiO2 modified
Al2O3 support. Generally, the strength of interaction between
the support and the active component governs the dispersion
and hence oxygen uptake capacity.16 The increased oxygen
uptakes of VTiAl, VZrAl, and VLaAl catalysts may be due to
an increase in the number of labile oxygen atoms on the catalyst
surface, in other words an increase in the number of redox sites.