Organic Process Research & Development
Article
52% over two steps). Analytical data were in accordance with
those in the literature.9c
acetate (494 g, 5.04 mol), diboron pinacol ester (543 g, 2.14
mol), (R)-3-(3-bromophenyl)-2-methylpropanoic acid [(R)-2]
(400 g, 1.64 mol), and 1,4-dioxane (4 L). To the white
suspension was then added 1,1′-bis(di-tert-butylphosphino)-
ferrocene palladium dichloride (10.5 g, 0.016 mol). The
suspension immediately turned brown/orange. The mantle
temperature was set at 70 °C, and stirring was performed for 17
h. LC/MS analysis of the crude mixture showed full conversion
of the starting material. The mantle temperature was set at 20
°C, and the mixture of (R)-3 (477 g) was then used as such in
the next step. MS: m/z 289 [M − H]+.
Synthesis of 6 via Asymmetric Hydrogenation of 8.
Under an atmosphere of nitrogen, to a solution of bis(1,5-
cyclooctadiene)rhodium(I) tetrafluoroborate (1.16 g, 2.9
mmol) in methanol (350 mL) was added a solution of (R)-1-
[(S)-2-(di-tert-butylphosphino)ferrocen-1-yl]ethylbis(2-
methylphenyl)phosphine (1.78 g, 3.2 mmol) in toluene (350
mL). To the resulting active catalyst mixture was added a
solution of (E)-3-(3-bromophenyl)-2-methylacrylic acid (8)
(71.1 g, 295 mmol) in methanol (700 mL). The dark-red
mixture was hydrogenated under hydrogen (19 bar) for 48 h,
after which full conversion had been obtained as determined by
LC/MS with 90% ee as determined by chiral HPLC analysis of
the crude mixture. The mixture was concentrated, and to the
residual brown oil were added ethyl acetate (700 mL) and (R)-
1-phenylethanamine (9.4 g, 78 mmol), after which crystal-
lization initiated. The mantle temperature was set at 80 °C and
more (R)-1-phenylethanamine (26 g, 217 mmol) was added.
Ethanol (99.5%, 350 mL) was added at a process temperature
of 72 °C, which resulted in a homogeneous solution. The
mixture was then allowed to reach 20 °C over a period of 2 h.
The suspension was filtered, and the salt collected was washed
with EtOAc (2 × 200 mL). After drying under reduced
pressure, the title salt 6 was obtained as a white solid (80.7 g,
220 mmol, 75%) with 97% ee (free acid) as determined by
chiral HPLC analysis. The analytical data agreed with those
given above for 6.
(R)-3-(5′-Benzyl-2′-cyanobiphenyl-3-yl)-2-methylpro-
panoic Acid [(R)-5]. To the crude mixture of (R)-2-methyl-3-
(3-(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)phenyl)-
propanoic acid [(R)-3] (477 g) in dioxane (4 L) was added a
degassed solution of potassium carbonate (682 g, 4.93 mol) in
water (680 mL) followed by the addition of a degassed
suspension of 4-benzyl-2-chlorobenzonitrile (4) (376 g, 1.64
mol) in 1,4-dioxane (700 mL) and 1,1′-bis(di-tert-
butylphosphino)ferrocene palladium dichloride (10.8 g, 0.016
mol). The reaction mixture was degassed and then heated to 90
°C for 48 h, after which approximately 50% conversion had
been obtained. More 1,1′-bis(di-tert-butylphosphino)ferrocene
palladium dichloride [10.8 g, 0.016 mol + 2 × (7 g, 0.0109
mol)] had to be added sequentially over the next 48 h to reach
almost full conversion of the starting material. The reaction
mixture was concentrated. With the mantle temperature set at
20 °C, toluene (5 L) was added, and to the resulting dark-
brown solution was added a 3.8 M aqueous solution of HCl (3
L, 11.4 mol) over 10 min followed by the addition of water (1
L). The organic layer was washed with 4 L of 15% NaCl
solution. The mantle temperature was then set at 10 °C, and
the mixture was stirred for an additional 17 h. Undissolved
precipitates were removed through filtration (25 μm filter), and
water (2 L) was added to the filtrate. The organic layer was
then concentrated to give the crude title compound (R)-5 (584
g), which was directly used as such in the next step. MS: m/z
354 [M − H]+. 1H NMR (400 MHz, CDCl3): δ 1.26 (d, J = 6.8
Hz, 3H), 2.74−2.91 (m, 2H), 3.20 (dd, J = 6.0, 13.2 Hz, 1H),
4.11 (s, 2H), 7.22−7.45 (m, 11H), 7.70 (d, J = 8.0 Hz, 1H).
(2R)-3-(5′-Benzyl-2′-carbamoylbiphenyl-3-yl)-2-meth-
ylpropanoic Acid (AZD2716). To the crude (R)-3-(5′-
benzyl-2′-cyanobiphenyl-3-yl)-2-methylpropanoic acid [(R)-5]
from the previous step (584 g) was added 2-propanol (7.5 L)
followed by 50% aqueous NaOH (657 g, 8.2 mol). The mantle
temperature was set at 80 °C, and the mixture was stirred for 14
h, after which full conversion of the nitrile had been obtained.
The mixture was concentrated to almost dryness (7.5 L was
distilled off). To the residue were added water (6 L) and
toluene (6 L). The organic layer was extracted with water (1 L).
To the pooled aqueous layer was added 37% aqueous HCl (805
g, 8.17 mol) until a pH of 2.6 was obtained. Toluene (5 L) was
added. The layers were separated, and the organic one was
stirred at 20 °C for 1 h, after which crystallization initiated. The
solid was filtered off through a sintered glass funnel (P3),
washed with toluene (1 L), and then suspended in ethyl acetate
(9.5 L). The mixture was heated to reflux, which resulted in a
clear solution that was filtered through a sintered glass filter
(P3). EtOAc (4 L) was distilled off under atmospheric pressure,
after which crystallization initiated. The mixture was allowed to
reach 20 °C over 120 min and was then stirred for an additional
16 h. The suspension was filtered, and the solid collected was
dried under reduced pressure at 20 °C for 20 h to give 347 g
4-Benzyl-2-chlorobenzonitrile (4). The reactor was
charged with Pd(Ph3P)4 (38 g, 0.032 mol) and 4-bromo-2-
chlorobenzonitrile (0.48 kg, 2.2 mol) followed by the addition
of THF (1.2 L). At 20 °C, a solution of benzylzinc(II) bromide
(0.5 M in THF, 4.8 L, 2.4 mol) was added within 15 min. A
slightly exothermic reaction initated, and the reaction temper-
ature was kept below 57 °C by adjusting the mantle
temperature in the interval of 35 to 45 °C. After 2 h of
stirring, full conversion of the starting material had been
obtained, and the mixture was cooled to 15 °C. A 0.4 M
aqueous solution of hydrochloric acid (1.5 L) was added,
followed by the addition of brine (1.5 L). The organic layer was
washed with brine (3 × 1.5 L), followed by concentration of
the mixture. EtOAc (2 L) was added in order to precipitate the
byproduct 3,3′-dichlorobiphenyl-4,4′-dicarbonitrile. The sus-
pension was stirred over the weekend and then filtered. The
filtrate was concentrated to give a crude impure mixture (>700
g) of 4. This was further purified by chromatography (column
kromasil-SIL, 250 mm × 100 mm) using 20−100% EtOAc in
heptane as the eluent. Fractions were pooled and concentrated.
To the residue was added methanol (3.5 L) followed by heating
to 40 °C. The homogeneous solution was allowed to reach 20
°C, after which a suspension had been formed. Water (0.9 L)
was added. The mixture was cooled at 0 °C for 2 h and filtered,
and the solid was washed with a 50% aqueous solution of
methanol (0.5 L). After drying under reduced pressure at 40
°C, the title compound 4 was obtained as a white solid (321 g,
1
1.4 mol, 64%) wth 99.4% purity as determined by HPLC. H
NMR (400 MHz, CDCl3): δ 4.02 (s, 2H), 7.15−7.37 (m, 7H),
7.58 (d, J = 7.9 Hz, 1H). 13C NMR (100 MHz, CDCl3): δ 41.6,
110.8, 116.0, 126.8, 127.7, 128.8, 128.9, 130.2, 133.8, 136.6,
138.5, 148.5.
(R)-2-Methyl-3-(3-(4,4,5,5-tetramethyl-1,3,2-dioxabor-
olan-2-yl)phenyl)propanoic Acid [(R)-3]. Under an atmos-
phere of nitrogen, a 10 L reactor was charged with potassium
G
Org. Process Res. Dev. XXXX, XXX, XXX−XXX