G Model
CATTOD-10212; No. of Pages12
ARTICLE IN PRESS
T.V. Andrushkevich et al. / Catalysis Today xxx (2016) xxx–xxx
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To solve this task, the catalytic gas-phase oxidation of ethanol by
molecular oxygen (from air) is more attractive because it is an eco-
nomic and environmentally friendly process. Indeed, acetaldehyde,
which is more expensive than ethanol, can be produced with high
effectiveness by the gas-phase oxidative dehydrogenation (ODH)
over supported transitional metal catalysts or by oxidation with O2
over different vanadium and molybdenum based oxides [3–7]. A
number of heterogeneous catalysts have been also reported for the
formation of acetic acid by the oxidation of ethanol in the gas phase:
Mo0.61V0.31Nb0.08Ox/TiO [7], Ce-meso TiO [8], V O5/TiO [9], Mo-
temperature range. In addition, we carried out an in situ study of
the oxidation of ethanol over the most active monolayer V O5/TiO2
2
catalyst using Fourier transform infrared spectroscopy (FTIR) and
near ambient-pressure X-ray photoelectron spectroscopy (XPS).
2. Experimental
2.1. Catalyst preparation
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2
2
2
Supported vanadia catalysts containing 2–22 wt% V O5 were
2
CeOx/SnO [10], VxM SbO (M = Fe, Al, Ga) [11], and Pt/Al O [12].
2
1-x
4
2
3
prepared by the impregnation of supports (SiO , ␥-Al O , ZrO ,
2
2
3
2
Definitely, the development of new catalytic technologies requires
the understanding of the mechanism for the selective oxidation of
ethanol on the atomic level.
and TiO ) with an aqueous solution of vanadyl oxalate synthe-
2
sized from V O5 (>99.6%, Reachim, Russia) and oxalic acid (>97%,
2
◦
◦
Reachim, Russia). The samples were dried in air at 110 C for 24 h
and then calcined in an air flow (50 ml/min) at 400 C for 4 h.
The oxide catalysts demonstrate high activity in the selec-
tive oxidation of ethanol to both acetaldehyde and acetic acid
under mild conditions. The high selectivity toward acetaldehyde
is usually observed at low temperatures ranging between 100 and
As support materials, we used commercial aerosil SiO2 (>99.6%,
2
Reachim, Russia) with the specific surface area SBET of 200 m /g
2
and TiO2 (anatase, AlfaAesar) with SBET of 350 m /g. ␥-Al O with
2
3
◦
◦
2
00 C, while at 200–250 C, because of the further oxidation of
2
SBET = 250 m /g was synthesized by the calcination of boehmite
acetaldehyde, the reaction shifts toward acetic acid. For example,
over Ce-meso TiO2 catalysts, the selectivity toward acetaldehyde
◦
AlOOH·nH O (n = 0.3–1.0) in air at 550 C for 4 h. ZrO was pre-
2
2
pared by the precipitation of Zr(OH) from a ZrOCl2 solution with
4
◦
achieves 93% at 150 C at the conversion of ethanol of 77% [8]. Sim-
◦
aqueous ammonia at 50 C; final pH was 8.5. The resulting zirco-
nium hydroxide was dried in air at 110 C for 12 h and then calcined
at 400 C for 4 h. Synthesized zirconia was a mixture of the mon-
ilar selectivity toward acetaldehyde was observed over MoOx/TiO2
◦
◦
at 200 C but at low conversions near 17% [7]. Over V0.7M0.3SbO4
◦
(
M = Fe, Al, Ga), the direct oxidation of ethanol to acetaldehyde with
oclinic (85%) and cubic (15%) phases. The specific surface area of
the selectivity above 80% was observed in a wide temperature range
ZrO , which was calculated by the Brunauer–Emmett–Teller (BET)
2
◦
from 150 to 230 C [11]. Multi-component metal oxides (Mo-V-Nb-
2
method, was 120 m /g.
Ox) can catalyze the direct oxidation of ethanol to acetic acid at
◦
2
40 C with the selectivity up to 95% at 100% ethanol conversion [7].
2.2. Catalyst characterization
A special attention has been paid to supported vanadia catalysts,
which demonstrate excellent catalytic performance in the selective
oxidation of ethanol [9]. Depending on reaction conditions, ethanol
can be transformed to acetaldehyde, acetic acid, diethyl ether, ethyl
acetate, ethyl formate, crotonaldehyde, ethylene, or carbon oxides
The catalysts were characterized by elemental analysis, Raman
spectroscopy, N2 adsorption and X-ray diffraction (XRD) tech-
niques. The elemental analysis was performed using an inductively
coupled plasma atomic emission spectrometer (Baird). Powder
XRD measurements were carried out using a Siemens D500 diffrac-
tometer using monochromatic CuK˛ radiation. The 2 scan covered
(
CO and CO ). The product distribution is also dependent on the
2
support material and vanadia surface density [10,13–17]; however,
the reason for this effect is still a topic of debate. Recently, we have
shown that the catalytic performance of supported vanadia cata-
lysts in the selective oxidation of methanol to dimethoxymethane
and methyl formate is mainly determined by the structure of vana-
dia species [18,19]. Herein, we demonstrate that this hypothesis is
also applicable for the selective oxidation of ethanol.
◦
a range of 10–70 . The specific surface area was calculated with the
BET method using nitrogen adsorption isotherms measured at liq-
uid nitrogen temperatures with an automatic Micromeritics ASAP
2
400 sorptometer. Raman spectra were obtained on a RFS 100/S
Raman spectrometer (Bruker) using a Nd:YAG laser as an excita-
tion source ( = 1064 nm, 100 mW). The laser radiation was focused
onto a spot with a diameter 50 m. Before recording the spectra,
It is well known that vanadia can form different structures over
the surface of oxide supports: monomeric and polymeric species as
well as crystallites of vanadium oxide. As shown by Kilos et al. [14],
the acetaldehyde formation rate during the oxidation of ethanol
over VOx/Al O catalysts depends on the vanadia surface den-
◦
the samples were calcined in air at 400 C for 30 min.
2.3. Catalytic testing
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sity. Polyvanadate surface species supported on alumina exhibit a
somewhat higher rate of ethanol ODH than monovanadate surface
species. In contrast, according to DFT calculations [20], vanadyl-
terminated monomers on CeO (111), that is, VO , are the most
active species. VOx components in the Mo0.61V0.31Nb0.08Ox/TiO2
catalyst [7] are responsible for the high reactivity of this material in
the selective oxidation of ethanol to acetaldehyde and acetic acid
while V-O-Ti linkages are responsible for the unselective oxidation
of acetaldehyde to COx. The contrary point of view was stated by
The steady-state activity of the catalysts was tested at atmo-
spheric pressure in a differential reactor with a flow-circulating
configuration [22]. The reactor was constructed from a Pyrex glass
tube with a 12-mm inner diameter and a 50-mm length. A coax-
ial thermocouple pocket with a 4-mm outer diameter was fitted
in the catalyst bed to control the temperature. The reactor was
placed inside an electric oven. The temperature was controlled
2
2
◦
within ± 0.5 C by a K-type thermocouple. The feed consisted of
Beck el al. [21] who suggested that the V
O
S linkages (where S is
ethanol, oxygen, and nitrogen in the molar ratios of 1:4:15 (5
a cation of a support) take part in the selective oxidation of ethanol
to acetaldehyde over vanadia supported on CeO , Al O , ZrO , and
vol.% C H5OH in air). The catalyst fraction 0.25–0.50 mm was used
2
in the experiments. Concentrations of the reactants and products
were determined with an on-line gas chromatograph equipped
with thermal conductivity and flame ionization detectors. Ethanol,
acetaldehyde (CH CHO), acetic acid (CH COOH), diethyl ether
2
2
3
2
TiO . The authors suggested that the alcohol first adsorbs dissocia-
2
tively, resulting in a breaking of the V
and S-OH species.
O S bond to form ethoxide
3
3
In order to elucidate these conflicting data and to develop the
mechanism for the selective oxidation of ethanol, we synthesized
a series of V O5/SiO , V O5/Al O , V O5/ZrO , and V O5/TiO cat-
((C H5) O), ethyl acetate (CH COO CH2 CH ), crotonaldehyde
2 2 3 3
3
with a NaA molecular sieve column. All gas lines from the reactor to
2
2
2
2
3
2
2
2
2
alysts and tested their catalytic activity in a flow reactor in a wide
Please cite this article in press as: T.V. Andrushkevich, et al., Selective oxidation of ethanol over vanadia-based catalysts: The influence